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The use of adjustable reamers

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nick morrison09/07/2010 18:58:07
23 forum posts

 I have recently, in retirement returned (so I thought) to model engineering. I have found two major problems 1) I don't know as much as I thought I did, & 2) As mentioned in this forum time and time again it takes a lot of money! I don't consider myself a newbie (whatever that is!), but a near rank beginner.
 
 I have some small imperial adjustable reamers - how do I use them? Do I measure and then ream or ream to fit - this is how I replaced king pins years ago. I wondered if there are any publications that would be useful.
 
Any advice,tips or pointing in a right direction would be appreciated,
 
 regards, Nick.
 
 
Richard Parsons10/07/2010 12:27:54
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645 forum posts
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Adjustable reamers are really scraping devices. They scrape out small quantities of metal from holes. They are not as rigid as solid reamers and should only be used to take small cuts.

There are usually two types.  The 5 bladed reamer and the 6 bladed reamer. The 6 bladed can be measured to determine the hole size, 5s cannot.

To set the reamer up for he first cut, put the reamer into the hole and adjust it until it just begins to grip the hole. Then increase its size by ¼ of a turn of the collars. Always make sure that the top collar is tightened down. Make your first cut. Repeat this by increasing the size of the reamer by no more than ¼ of a turn of thee collars. Measure the hole frequently. Measuring the 6 bladed reamer gives you an idea and only an idea of the hole size.

GOLDEN RULES

  1. NEVER turn the reamer BACKWARDS – can You break/chip a blade.
  2. Never put more than ¼ turn on the collars, reamers are greedy beasts and can easily seize up. (Not nice)
  3. If you get a jam loosen the blades and pull the reamer out and start again. Remember a jam will leave a number of ridges and these have to be cut away or you will get another jam.
  4. Make certain that the collars are tight.
  5. Clean the reamer after each pass.
  6. If the reamers grips, STOP and ease/reduce the cut.
  7. Do not push down on the reamer too hard or it will gripe or jam. Take it slow and easy
  8. Measure the hole‘s diameter frequently.
  9. On each turn try to stop in a different place.
  10. Use oodles of cutting oil.

As I have very few metric reamers I use expanding reamers quite frequently.

Regards

Dick

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