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Holly Buddy 2.5 cc Diesel.

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KEITH BEAUMONT11/12/2020 16:00:00
213 forum posts
54 photos

5-dsc04102-001.jpg4-dsc04106-001.jpg3-dsc04094-001.jpg2-dsc04093 (2)-001.jpg1-dsc04075 (2)-001.jpgThis is my latest engine recently completed. The design is by Aussie Ed Holly, who has made his drawings for it freely available. As drawn, it is a boxy, all bar-stock design. Eds intension being to encourage people to have a go at making an I/C engine. In his notes with the drawings he suggests that makers might like to alter things to make the engine unique to them and I have done just that..

The Crankcase as drawn has a radial mounting, This has been changed to a beam mount I have lengthened the crankshaft to allow a spinner in place of the plain nut. Added a bronze bearing to the front housing that also has a single ball race. Also changed to a split collet for the prop driver in place of the fixed taper.. The Fins and Cylinder were held down by four long screws,but I have put a thread on the Cylinder to allow the fins to be screwed down. Cylinder height was increased by 0.375"as the Contra piston,as drawn is too shallow for the method I use to make them. I put about 0.005" taper to the outside,with a thin wall of about 0.020",.Diameter is then turned with a good finish to allow it to enter the cylinder for half its length. This will then push into the cylinder giving a gas tight fit with the Screw fitting.For the last three engines I have made this from EN1A,rather than C/.I . I smear copper loaded grease on it on assembly to avoid any chance of seize. Cosmetically I have tried to soften the appearance. The Fins , Prop Driver and Spinner are anodised and the crankcase has been bead blasted to give an overall smooth mat finish. To add to the "bling" I added blue S/S mush head screws.

It has proved to be an easy starter and to date it has had five runs of about two minutes each, running rich ,with a 10"x 4" nylon prop, RPM at this stage is around the 8000 mark. I have several props of other size to use on later runs.

Putting potos on here is a nightmare! Why do they end up in the reverse order that I click on them? I would expect to start at the top of the list, not the bottom.

Keith

Roderick Jenkins11/12/2020 16:13:54
avatar
2376 forum posts
800 photos

Another nice one Keith. Well done!

Stay well,

Rod

KEITH BEAUMONT11/12/2020 16:21:54
213 forum posts
54 photos

Thanks Rod, Always good to hear from you.

Keith

Jeff Dayman11/12/2020 17:18:11
2356 forum posts
47 photos

Great engine Keith! well done.

KEITH BEAUMONT11/12/2020 20:58:55
213 forum posts
54 photos

Thank you Jeff. It is always good to hear from across the pond.

Keith

Ramon Wilson11/12/2020 21:09:31
avatar
1655 forum posts
617 photos

Another very nice looking home built engine Keith thumbs up - Great when you get that first run eh?

Love the blue anodising - what did you use?

5cc next perhaps? wink

Regards - Tug

KEITH BEAUMONT12/12/2020 12:44:47
213 forum posts
54 photos

Thanks Ramon for you comments The engine is quite noisy with a real crackle to the engine note,which is always music to my ears. I take the easy way out with anodising and have it done with a "sympathetic" local firm..

I have sent you a message in your box.

Keith

Ramon Wilson12/12/2020 15:13:19
avatar
1655 forum posts
617 photos

You can't beat a good 'crackle' Keith - that and the aroma laugh

Lucky you on the anodising - my local was just the opposite!

PM received and sent

Regards -Tug

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