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new to myford lathes

ml4 mandrel gear

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Howard Lewis09/03/2023 15:31:02
7227 forum posts
21 photos

Later machines uswed V belts rather than flat beltsDepending on it's age, the thread on the Mandrel could be 7/8 x 9 (Which is 7/8 BSW ) or 7/8 x 12 tpi.

I belive that some of the very last used 1 1/8" x 12 tpi, but without the 1 1/4" register of the 7 Series.

The lever with two gears on it, under the Spindle is the Tumbler Reverse. This allolws you to select in which direction the Leadscrew revolven when using it for power feed for sliding or screwcutting.

The damaged gears are the result of engaging Back Gear without releasing the grubscrew in the pulley that locks it to the Spindle. This is the abusive way of slackening a stuck chuck, but the gars suffer damage as a result!

You will already know that the fixings used are either BSF or BSW. (Possibly BA for the gib adjusters)

The changewheels are driven by Driving Collars, (These are secured to the shaft by 1/4 BSF grub or capscrews ), which drive the gear by a 3/32" diameter pin.

Usdsually the gear on the Mandrel will be 20T.

The gear that you fit ro the Leadscrew will also be driven by a Driving Collar and pin.

If you need to use a compounf gear in the drive between Spoindle and Leadscrew, they will have a 3/32" pin locating them to each other. The holes do not go all the way througjh, to ptrevent the pin falling out.

The Leadscre wis 8 tpi, so if screrwcutting you need to set up a suitable ration to achieve the thread pitch that you want.

If you can summon up enough gears you can set up a fine feed of about 0.004" / rev.

Driver 20 : 60/20 : 65/20 : 60 on the Leadscrew. You may need to fettle the Mandrel end of trhe slot in the bamjo, and possibly the lower end of the stud that fits into the slot, to be able to get proper mesh..

For this using two idlers, the Tumbler Reverse will need to be used to ensure that the Saddle moves twoards the Headstock for most work.

To set the mesh, run a piece of paper (About 0.003" thick ) betweem the Leadscrew gear and the Idler., adjusting the stud position to achieve this, when tightened into mplace. Repeat for the other Idler mesh, if there is one, and finally, swing the Banjo to run the paper through the idler / Driver mesh.and lock with the 1/4 BSF bolt.

The Cross Slide and Top Slide leadscrews are 12 tpi, and the dials have 80 divisions, so each division is not EXACTLY 0.001 (0.0010416666 a little more precisely )

The Tailstock barrel is prevented from rotating by a 1/4 BSF grubscrew with a key machined or filed on the bottom. This locates in a keyway bin the barrel. Ideally it is a snug fit. Adjustment is by trial and error. Screw it it until it will not engage in the keyway, and then back out, half a turn at a time until it just enters. Job done!

If you are short of gears, and cannot find any for the ML4, ML7 ones can be use. Thay are the same DP , PA and bore. but will need a 3/32 hol drilling for the driving pin, instead of the key used on 7 Series machines.

I used one of the genuine ML4 gears as a drill jig, by drilling right thriugh and locating this on a stud over the 7 Series gear. Keep away from the keyway!

Hope tnat some of this helps.

Howard

Georgineer09/03/2023 17:59:25
652 forum posts
33 photos

Howard,

The latest ML4 thread was indeed 1⅛" x 12 TPI, Whitworth profile, as later used on the ML7. The register was 1⅛" diameter rather than the ML7's 1¼".

Quote: " I used one of the genuine ML4 gears as a drill jig, by drilling right thriugh and locating this on a stud over the 7 Series gear. Keep away from the keyway! " - Yes. it works, but I found that when using the gear with the new through-hole, the drive pin tends to escape. I ended up putting a grub screw (M3 from memory) to block the hole off again.

George

Colin Spence09/03/2023 20:58:57
11 forum posts
8 photos
Posted by Brian Wood on 09/03/2023 14:30:12:

Colin,

Something odd about the serial number you quote. My Dad bought a new ML4 in 1945; the serial number on that lathe was D 2382. The spindle and 25 T gear fitted to it at the tumbler end were both stamped with the number and other castings etc were also so marked.

The motor drive unit is pure ML4.

Enjoy bringing it back to working order

Regards Brian

Hi Brian, thanks for your reply, there are some components and gears with the same serial number on so it does suggest it could be one of the later ones built. I really would like to get it back to original but not sure its going to happen so good working order is probably the best I could do.

Colin

Colin Spence09/03/2023 21:00:18
11 forum posts
8 photos
Posted by Georgineer on 09/03/2023 17:59:25:

Howard,

The latest ML4 thread was indeed 1⅛" x 12 TPI, Whitworth profile, as later used on the ML7. The register was 1⅛" diameter rather than the ML7's 1¼".

Quote: " I used one of the genuine ML4 gears as a drill jig, by drilling right thriugh and locating this on a stud over the 7 Series gear. Keep away from the keyway! " - Yes. it works, but I found that when using the gear with the new through-hole, the drive pin tends to escape. I ended up putting a grub screw (M3 from memory) to block the hole off again.

George

Unfortunately a lot of the bolts and screws have been changed for metric and other bodges, really hope I can revive it.

Colin

Colin Spence10/03/2023 13:25:31
11 forum posts
8 photos

I have just found another ML4 that I can hopefully use to sort mine out. It looks like an earlier one than mine as it has flat belts, however it has some things I definately need plus extra tools as well. I pick it up tomorrow and once I get it home and look it over I can assess what I need off it and let you know what spares may be available.

Howard Lewis10/03/2023 15:51:45
7227 forum posts
21 photos

Once you have made a good machine out of the two, you can use it to make some of the bits forn the cripple to make it saleable.

Sorry to here that someone started to bastardise it by adding some metric hardware.

That makes things confusing for anyone who comes after!

Some of these bodges take moore work to put right than if they had left well alone. $ hours to undo bodge and repair, then 90 minutes to repair the original faukt, if you are lucky.

Howard

Colin Spence10/03/2023 20:01:01
11 forum posts
8 photos
Posted by Howard Lewis on 10/03/2023 15:51:45:

Once you have made a good machine out of the two, you can use it to make some of the bits forn the cripple to make it saleable.

Sorry to here that someone started to bastardise it by adding some metric hardware.

That makes things confusing for anyone who comes after!

Some of these bodges take moore work to put right than if they had left well alone. $ hours to undo bodge and repair, then 90 minutes to repair the original faukt, if you are lucky.

Howard

Tell me about it, I couldn’t believe what he has done, instead of searching around!!!!!

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