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Member postings for Michael Gilligan

Here is a list of all the postings Michael Gilligan has made in our forums. Click on a thread name to jump to the thread.

Thread: Precision pendulum techniques
16/08/2023 07:18:48

Regarding the slits … Could some kind soul please check my homework ?

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4-46.jpeg

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MichaelG.

16/08/2023 06:36:27

There is a useful and reasonably ‘accessible’ explanation of Single Slit Optical Diffractions by Olympus, here: **LINK**

https://www.olympus-lifescience.com/en/microscope-resource/primer/lightandcolor/diffraction/

The formula given there is, I believe, a practical simplification of some ‘hard sums’ …

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MichaelG.

Edited By Michael Gilligan on 16/08/2023 06:41:15

15/08/2023 23:04:11

S K

It is quite possible that I am nearly brain-dead at the moment
[ if so, please excuse me if what follows is drivel ]

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I think both your 50 micron and 160 micron ‘slits’ are probably too wide to function as slits … and they will each therefore be functioning as pairs of single edges, and producing a pair of overlapping patterns.

From memory: To really be a slit, the width needs to be in the same order of magnitude as the wavelength

MichaelG.

15/08/2023 22:41:40

John,

Unless you have a data-sheet for the filter you are using, I can only guess … But I think what you have there is, at best, a ‘brick-wall’ low pass filter not a band-pass filter [which would normally need to be dichroic].

I am too tired now, but I will try to find some reference documents tomorrow.

MichaelG.

15/08/2023 19:47:54

[ UPDATE ]

I have just located this … which may be important for future tinkering:

4-46.jpeg

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The IR diode of course [by the nature of these things] is essentially a single wavelength emitter [950nm]
BUT

The silicon photodiode is sensitive from 400 to 1200 nm surprise

Therefore … Stray light problems might be considerably reduced by inserting a suitable narrow-band-pass filter in the beam path.

MichaelG.

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Edit: __ the word silicon has been struck through, in deference to S K  

Edit: __ HOWEVER … please see the words in Sharp’s text, which can be dowloaded here:

https://proto-pic.co.uk/content/GP1A57HRJ00F.pdf

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Edit: __ for technical reference
https://opticalfiltershop.com/shop/bandpass-filter/nir-bandpass-700nm-to-1100nm/nir-bandpass-filter-950nm-fwhm-100nm/ 

Edited By Michael Gilligan on 15/08/2023 19:54:49

Edited By Michael Gilligan on 15/08/2023 20:00:18

Edited By Michael Gilligan on 15/08/2023 20:08:18

Thread: Kennedy Hexacut machine hacksaw
15/08/2023 18:25:30
Posted by Graham Meek on 12/08/2023 11:02:48:

I intend to use the Poly V on a grooved pulley on the motor, but with the ribs running on the larger pulley with no grooves. The large angle of lap should more than compensate for the lack of grooves. […]

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Very common practice on Tumble Driers … for obvious Production-Engineering reasons

MichaelG.

Thread: Nichrome-Wire calculations
15/08/2023 18:20:01

Thanks for the endorsement, Dave

I was impressed, but it’s good to know that I am not alone in that.

MichaelG.

Thread: What is this rule used for
15/08/2023 18:16:50

Given where you found it … I think it might be worth exploring whether it could be a convenient aid to sketching the layout of clock wheel trains.

MichaelG..

Thread: Precision pendulum techniques
15/08/2023 18:09:27

In reverse order, S K

Please don’t worry about my lens … the optical requirements are well known to me and I was only describing adjustments that I have previously made [in the hope of attracting sufficient interest that someone might help me with the programming to make it work as a switch].

I was curious about the laser and the slit because your laser is red

The Sharp opto is an IR device and I think it reasonable to assume that the clever people at Sharp would have designed its optics accordingly.

My question was part of my general quest for understanding. … So thanks for answering.yes

MichaelG.

15/08/2023 07:46:38
Posted by S K on 15/08/2023 06:07:19:

A day of setbacks.

I made a new, smaller slit, this time about 50 microns wide. This is not very hard to do, at least if you have access to a stereo microscope and some fine tweezers. At that scale, it's not easy to measure, though.

I attached it to half of a Sharp opto (the receiver, of course) and hit it with the laser. […]

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You have my sympathy, but …

[given what you have already demonstrated about diffraction], I have to ask why ?

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MichaelG.

Thread: Nichrome-Wire calculations
15/08/2023 07:16:42

This is unlikely to stir anyone’s blood … but it’s informative and quite well presented:

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Interesting, also, to note his other interests.
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MichaelG.

Edited By Michael Gilligan on 15/08/2023 07:17:22

Thread: Quiet floor pads for lathe
14/08/2023 23:03:13

Sorry … I’ve been trying to remember a product name, and my Google-Fu is evidently weak

Years [decades] ago we used some product [probably made from horse-hair] which came wet, and rolled-up in a tin.

This was put on the floor, under the machine feet, and after a day or two the liquid was gone and the remaining ‘felt’ made a conforming, and slightly flexible, layer which adhered to both floor and machine.

The machine could be prised off with a crowbar, but for normal use was considered fixed.

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Great stuff, if only I could remember the name !

MichaelG.

Thread: 14BA die and 15 thou split pin.
14/08/2023 22:06:08

Looks like it might be one of those “which side of the pond” issues : **LINK**

https://en.wikipedia.org/wiki/Cotter_(pin)

which [Heaven forfend!] may lead to debate about ‘English as a living language’

< sigh >

MichaelG.

Thread: Precision pendulum techniques
14/08/2023 21:57:04

Package drawing:

.4-46.jpeg

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I think at least one of these will need careful dissection dont know

… the slit width doesn’t look anything special.

MichaelG.

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Edit: __ just found this, which is possibly a close relative:

https://br.rsdelivers.com/product/sharp/is485e/sharp-is485e-photodetector-amplifier-unit-through/1775969

… Check the data-sheet, downloadable from that page

Edited By Michael Gilligan on 14/08/2023 22:36:12

14/08/2023 21:44:32
Posted by John Haine on 14/08/2023 13:09:11:
Posted by Michael Gilligan on 14/08/2023 12:50:38:

...

… I would be interested to see the the raw data, if you have it to hand.

MichaelG.

On its way to you Michael, together with a write-up, by email.

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I have read it twice this evening, John … and I remain astonished

The biggest ‘take-away’ for me is that the Sharp opto is seriously compromised by ambient light,

[quote] It quickly became apparent though that even ambient daylight has a large effect on precision, so it is best to assume that the sensor should be shaded as well as possible. [/quote]

Left to its own devices [so to speak] the performance is quite amazing; and this, of course, is using a simple IR LED that provides ‘flood-lighting’ !!

All the clever stuff must therefore be credited to the sensor itself … Mmm !!

I have the package drawing, and have purchased a small quantity of these devices to play with study

… in due course [which may be a while yet] I will try to better understand the optics.

MichaelG.

14/08/2023 12:50:38

That’s a very impressive performance you recorded for the Sharp Opto, John

… I would be interested to see the the raw data, if you have it to hand.

I am embarrassed to admit that I may not have fully understood your test procedure:

Are you saying that, if we call the true position zero, almost all your individual measurements were within the range -0.0006 to +0.0006 mm ? [i.e. zero +/- three standard deviations] … if nothing else, that’s an amazing performance from your CNC system.

Regarding the camera idea: many alternative lenses and sensors are of course available … my ten micron resolution is just an example, using a very modest webcam to demonstrate the concept.

MichaelG.

13/08/2023 20:03:09

Please just simply read the notes that I made for John

Yes the lens would be in place

No there is no likely problem with blur

All it attempts to do is detect the peak travel of the pendulum … at which instant the pendulum would be stationary.

With a notional ten micron resolution, I think it should be useful.

Over and out

MichaelG.

13/08/2023 18:57:08
Posted by S K on 13/08/2023 16:45:19:

When people say "just" in this sort of context, I'm fond of responding "nothing is 'just' anything!"

Cameras: These would be difficult to use for automated timing. […]

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Sorry … I have only just read this, I was busy writing what I promised for John.

You appear to have completely missed the point of my suggestion.

MichaelG.

13/08/2023 18:50:52

As promised, John …

This is very simple stuff, but if I have glossed-over anything, just shout

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Here is the board from a little webcam:

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image1.jpeg

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I removed the lens assembly [ you can see its footprint] to reveal the sensor chip:

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p1010449x.jpeg

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The small brick-red rectangle is the active area.

I have never managed to identify the actual chip, but it appears to be a 1/9” sensor with 640x480 active pixels on a 2.5 micron pitch.

All of which is largely irrelevant, except that it means the focal length of the lens is small, and therefore it can be focussed over a wide range with only short adjustments.

The camera is UVC [Universal Video Class], which means that it will run ‘driverless’ on most any modern computer.

Conveniently, that includes the Raspberry Pi, on which it works nicely with the GUVC application.

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Now … [assuming that we have the complete camera before us] first remove the decorative ‘trim ring’ and confirm that the lens screws freely in and out.

Plug it into your computer of choice, with whatever viewing software you have, and adjust the focus so that a -1/4” wide target just over-fills the frame-width … at which point, each of the 640 pixels is representing 10 microns.

[sorry about the mixed units, it just works out tidily that way].

You now have a microscopic view of an adequately wide field, with approximately 10 micron resolution … this could, of course, be meticulously calibrated, but I see no need in the present application.

… I can leave you to calculate how good that would be in milliradians at your chosen radius.

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Your mission, should you decide to accept it, is to find a way to grab the data, and then apply whatever logic to trigger an impulse at the chosen point whenever the swing has decayed by whatever amount you choose.

Matthias Hipp will be honoured, I will be grateful, and this guy should be impressed:

**LINK** : http://www.rogerj.co.uk/clock.htm

MichaelG.

13/08/2023 11:24:30
Posted by John Haine on 13/08/2023 11:06:58:

Michael, any suggestions you have for the optical design and components to use for a "magnifying" sensor would be very helpful.

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If I survive the next several hours in the garden, I will jot down a few thoughts this evening.

Doing it really well might be a little complicated, but as a demonstration of concept the optical side can be done with a cheap USB webcam. … My stumbling-block has been not knowing how to grab the the data.

More anon

MichaelG.

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