Here is a list of all the postings Bruce Voelkerding has made in our forums. Click on a thread name to jump to the thread.
Thread: whats a suitable steel for turning and welding |
10/11/2012 00:04:10 |
Steve, be sure to stay away from steels with either sulphur or lead. Both of these elements will lead to cracking. Bruce |
Thread: Milling internal rectangles? |
30/09/2012 15:29:37 |
Bill, in such a situation, I would mill the opening as you mention, Then I would clamp a steel bar to each side of the steam chest in the bench vice (horizontal). The bars would be aligned to the machined opening. They will act as guides to limit the file's cutting depth. I have done this just recently. I guess if you are really unsure of your filing, you could also clamp a set of bars vertically in the corner you are filing. These bars would be clamped with a toolmakers clamp. If you are really worried, you could machine two plates with an internal corner (or two corners to do one side of the steam chest at a time) and use as described above. Bruce |
Thread: Driving Trucks |
03/09/2012 15:51:27 |
A late member at our local track had a beautiful original Royal Scot in 3-1/2" gauge, an absolute delight to drive. His driving truck had a very simple brake. There was a lever on the side atached to a cross-shaft mounted on the frame. I do not remember the detail construction, but it just swung a "brake" pad (approximately 5" square) down onto the rails. I seem to remember it was suspended at its trailing end by a swing link of same radius as the leading operating arm, so the pad remained horizontal as it swung down paralllel to the track (but forwards so it would not grab and de-rail the driving car). A spring was used to hold the brake off. Since our track was close to dead level, one could apply a light pull to the brake and load up the locomotive. Due to its size and chamfered leading edge, it never caused a derailment. Since it wasn't a bunch of tiny parts rubbing on wheel profiles, one never felt guilty using it lap after lap. Bruce, North East Ohio Live Steamers, USA |
Thread: Jason's Firefly .46 Build |
15/07/2012 19:17:18 |
Jason, I tap holes in my shop like you show - with the tap wrench in the MIDDLE of the tap. However, I find it a nuisance adjusting the drill chuck, so over the years I have turned up "bushings". The OD is just a clean-up cut for concentricity then I drill to fit the tap shank diameter (actually I relieve the tap hole till the guiding surface is one diameter long - don't know if this is required). At first I thougth I would be making one for each tap, but some do work for multiple taps. Bruce |
Thread: Electric Motor RPM? |
14/05/2012 01:51:39 |
I heard once that at power stations (here in the US) they had a synchronous clock in the turbine control room driven from their generator. In the early morning (around 4:00 eastern time) all the Power stations would compare their time to a nationally broadcast time clock. The time diference would indicate how many extra or fewer their particular turbine/generator sets turned. The speed was then altered to zero the count difference. It seems hard to believe that that actually works, considering the Power stations are all connected via the Grid. Perhaps this was before the Grids. Does anyone know if this was actual the case or an urban legend ? |
Thread: Clarkson Stirling Single 3.5" |
05/05/2012 13:18:56 |
John, with regards to the Boiler dimension / Wheel dimension, on the LBSC drawings for his 2-4-0 Web Compound "Jeanie Deans", there is a note to dent the boiler locally to clear the Driving Wheels. I don't know if this helps you as your boiler is lower into the Wheels. But may be considered. I would reason if the boiler passes a hydraulic test after the disruption (especially if it were made from drawn tubing, even better if done before silver soldering), I wouldn't think it would be unsafe. As I near completion of LBSC's Netta (0-8-0), I would really like to embark on a 4-2-2 Stirling in 3-1/2" gauge. But it appears there are no wheels out there ?? Bruce |
Thread: Iron pipe sizes |
22/04/2012 19:06:07 |
I am an engineer in the States. While sketching a repair part for a Japanese machine which is endowed with BSPT pipe threads, a question arose wih regards to pipe sizes (NOT the difference between NPT and BSPT sizes). What is the outside diameter of iron pipe used in England ? In the USA, ordinary, non-galvanized, black iron pipe is as follows: 1/8" = .405" OD 1/4" = .540" OD 3/8" = .675" OD 1/2" = .840" OD 3/4" = 1.050" OD 1" = 1.315" OD I found some references on the web, but the values were different than the OD's shown on some of the Japanese drawings. One reference, did state there was an OD difference, but it did not affect threaded joints. Interestingly, I have come across pipe from Chinese sources which at times have been .015" smaller than the values above.
thanks in advance, Bruce |
Thread: Filing Buttons |
13/03/2011 19:58:58 |
Colin,
another note. I have made forked ends up to 1" square using the Filing Buttons. I do have a Rotary Table, but they are just faster. On large jobs, I place a Pin in the Pivot Pin hole in the Fork, use that as a vertical stop in the Mill Vice. A series of flats can then be milled very quickly around the forked end to minimize the filing required.
Bruce |
13/03/2011 19:54:53 |
Colin,
let's say you are making a Forked Block to screw to the end of a Valve Spindle (typical LBSC design, say 3/8" square stock). I would make the entire part except for the rounded end. Let's say the Pivot Pin hole is 1/8". I would turn two Rollers 3/8" diameter x 1.8" thick with a 1/8" hole. I would then measure the width of the 3/8" Fork + both Rollers and cut a piece of 1/8" round stock to that legth PLUS say .025". I then place a Roller on each side of the Fork, place the Pin thru it, and clamp the Pin horizontally in the Bench Vice close to one of the top corners. I would thread a long screw into the Fork. Now you should be able to rotate the Fork while it is securely held in the Vice. Now you can run a File over the Fork untill the Rollers stop the File from cutting. NOTE the File is moved such that it will turn the Rollers - NOT crosswise across the Rollers. In no time you will have a perfect rounded end. Note you will need the screw to keep the Fork from rotating too far. Depnding on the size of the part, the screw and the Vice, you might have to turn the Fork/Roller assembly around in the Vice to do a complete 180 deg rouded end.
I use plain free-cutting (leaded) steel and never heat treat them, SINCE I respect my files too much to pass them crosswise across hardened Rollers. These Rollers and Pins are collected in a box and slowly grow to quite a collection. After a while they appear to hav a very light knurling on them, but that matters not.
Bruce |
Thread: Metric or Imperial, Fractions or Decimals |
22/01/2011 20:46:10 |
Hi, Rod.
I am a mechanical engineer in the States. A lot of work here is still done in the inch systemsince inch-sizedmaterial and fasteners are more readily available than metric sized stock or fasteners.
In machine design, one rarely sees fractions. More common is two place decimals for loose-toleranced parts (original 1/8" -> .13" with a +/-.01" tolerance) and three place tight-toleranced parts ( original 1/8" -> .125" with a +/-.001" tolerance). But, many working machinists will take a .13" dimension and machine to .125". Sort of goofy, eh ? We should have converted to metric in the 70's.
I have a question: a year or two ago, a contributor in Model Engineer remarked that conversion from fraction to decimal is easy "if you know the system". I have always wondered what he meant ? Theconversion is interesting - a deciaml equivalent is always similar to a "higher" order fraction such as:
19/64 = .296875 contains:
.96875 = 31/32
.6875 = 11/16
.875 = 7/8
.75 = 3/4
.5 = 1/2
This why the deciaml equivalents have a certain feel about them. If one sees19/64 =".2986375", one knows instantly it's incorrect, since there is no ".6375" in the series. ( I am assuming one has at least the 16ths memorized.)
Therefore, if one can determine the first say three digits of an odd 64th fraction, filling in the remainding terms is easy as they have to fit the pattern above. Personally I work in what we call "decimal-fractions", that is, if I am using 5/16" stock I enter that as .3125" in the CAD drawing, even though it may only be dimensioned two-place (.31").
Any ideas ?
|
Thread: LBSC Netta - 3 1/2" gauge |
18/11/2010 13:57:32 |
Ryan,
thanks for the interest. I was still hoping to find the Cylinder slope, so I put the Locomotive Frames aside. I am moving right along on the Tender.
From the meager drawings I have and my layout drawing, the angle appears to be 3 degrees - but that is just by looking at photos and You Tube.
Here in the States one can purchase ground, ANNEALED flat & bar stock from McMaster Carr (this industrial supply company has the best website I have ever come across - and their sales agents are very knowledgeable). This stuff is great to make the Frames and Coupling Rods as it does not distort. The coupling Rods for my 7-1/2" gauge locomotive made from this material did bend slightly (.025" bow over ~10"0.); however, I surely machined over half the weight of the material away.
Bruce |
Thread: Cleaning up after Silver soldering (brazing) |
13/11/2010 13:05:45 |
a couple of questions regarding Terryd's boiler:
o would one put flux in the joint before finishing the final bend or just flux the inside & outside before silver soldering ? Is it necessary to have flux between two parts (in the .002" gap for the silver solder) or just around the egdes ? A case in point - a Foundation Ring on a locomotive bolier - I could see that taking me all day to fit and rivet up. Silver Soldering might be the following day or weekend. When/where do I flux ?
o can one flux up an assembly a day before silver soldering or should one flux just before xilver soldering ?
Bruce |
Thread: W Irons |
25/04/2010 14:47:11 |
Hello all,
I would like to make a 3-1/2" gauge Coal Wagon, timber framed. I have access to the set of drawings published by F.J.Roche ~1949. As it is a timbered framed wagon, I am wondering how thick the W-Iron would be ? Would there be any sort of wear surface riveted to it ?
Is there a good book which describes these types of (Clearing House) wagons in detail ?
Also, I have seen mention of P.Wainwright in ME, but I have never seen an advertisement in ME for him. Could someone supply details ?
thanks for your answers,
Bruce |
Thread: add new Folder ? |
02/04/2010 16:46:40 |
would it be possible to add a new Folder by the "Scale Model Locomotive" Folder for those of us intersted in building scale model wagons ? I would like to make some but have a few questions. |
Thread: Scaling Down |
02/04/2010 16:32:52 |
David, I do the same with an extra feature (once advocated by K.Wilson in ME). I do my scaling in Excel. The first calculation is the scale factor as above by Ian. Then I just begin going thru all the dimensions in a tabular form. The first column lists the feature (i.e. Driver diameter), the second column lists the prototype value (i.e. I enter as a formula "=(4*12)+9.25" so I know I didn't mess up), the third is the the EXACT scale value (i.e. "=A6/C$2") , the fourth is the MODEL value (i.e. if the scale value is say 2.828 I might select 2.875 for various reasons). This way one maintains a single source of all the dimensions - very helpful 6 months into the project. |
Thread: Northumbrian Valve Gear |
02/04/2010 16:21:13 |
I came across an interesting letter in the Postbag of ME dated 7.Jun 1968. There are details of a Southern Valve Gear intended for LBSC's original Rainhill. I have no idea if this would fit Northumbrian, but for those builders with access to old copies of ME, they might find the letter interesting. |
Thread: LBSC Netta - 3 1/2" gauge |
26/02/2010 14:47:53 |
I am starting a 3-1/2" gauge Netta. I have a set of LBSC plans and a copy of the chapter on the prototype from "Locomotives Worth Modelling" by Maskelyne (?). I intend to follow the LBSC design with a couple of changes to improve the appearance. Since I live in the States, information is practically non-existent. My question is:
o what is the slope of the Cylinders ? It appears LBSC's Cylinders lie more horizontal than the prototype.
thanks in advance,
Bruce |
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