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Member postings for Metalhacker

Here is a list of all the postings Metalhacker has made in our forums. Click on a thread name to jump to the thread.

Thread: HH Grinding Rest - Finished!
17/09/2012 18:31:35

Hi All,

In point of fact Harold you did publish a list of materials for all the later projects in Milling : A Complete course. The MEW article on the boring head which I am currently making has a list of all the materials which you will cumulatively need for the boring head, dividing head and toolrest. It is not however repeated in the book. So if you use Harold's MEW index you should find the aricle and hence the list.

BW

Andries

Thread: Advice on grinder selection
08/09/2012 11:50:44

The drill sharpener is in fact the only thing I bought for the Tormek kit. Inherited the rest from my Dad and rarely used it till that MEW article came along. Now it sits on the bench and gets used regularly.

Andries

07/09/2012 19:16:25

The article on using a waterstone grinder for tools actually grinds HSS excellently if slowly. Tormek certainly recognise this and suggest their jigs are used with an off hand grinder for initial shaping and with the waterstone for sharpening. They sell a kit to adapt things for this but in fact an aluminium block suitably drilled with a locking screw works well at scrapbox prices. The adaptor fitting for the waterstone can then be used on either the high speed off hand grinder or the low speed wetstone. I was about to build Harold's grinding rest but I'm now not going to bother particularly as the tormek 4 facet drill holder/sharpener can easily be modified to sharpen milling cutters.

BW

Andries

Thread: What DRO to get?
29/08/2012 19:00:23

I have the Allendale Sino units on my SX3 mill and Newall units on my Boxford Lathe. Newall are probably better quality but twice the price. IMHO the Allendale units are better value than any old Sino ones for one simple reason...The Manual. The Sino one is absolutely incomprehensible but the Allendale one for the same units is really good. They rewrote them themselves and it was certainly worth the effort. I don't use most of the features on my upmarket reader head but no doubt will do so as I get more experienced. I have X,Y and Z axis features and the machine has a short range DRO on the Quill. The Z scale is really helpful and probably the one I read the most, tho' currently cutting dovetails for a boring head a la Harold Hall and the Y axis is great for not taking too big a cut a lunching the dovetail cutter. So in conclusion you gets what you pays for and as David Littlewood says the pleasure of quality lasts far longer than the sting of the price

Andries

Thread: 920 and its Drive belt
26/08/2012 14:32:04

Hi,

I bought my 920 in 1990, a Taiwanese version but it has been ok. Bought a spare belt as a precaution and have never actually used it. Due to the speed change/clutch mechanism it is easy to swap so if you got a replacement or two swapping them every couple of months would probably make them last forever. Incidentally the 920 yahoo group has an excellent file, Rebuilding the asian 9X20 Lathe, by Cletus L Berkeley, which tells you all you need to know abouit setting this lathe up right first off. I wish I'd had it in 1990. Would have saved a lot of hassles. I have the Pitkin Donut Topslide mod which is really solid compared to the standard 2 bolt one. Again on the Yahoo site.

Enjoy it

Andries

Thread: Modelmaking threatened in MEW in issue 189 :-(
07/07/2012 14:59:40

Firstly, I would hate to have your job David: keeping all of us happy with our varied experience and interests must be a nightmare. Some issues are of course more interesting than others but overall MEW knocks spots off HSM its major competitor.

I have almost no experience of engineering in an industrial environment. A day on a capstan lathe during a holiday job while at medical school is about it. Now as a psychiatrist the hobby is so far from the day job that it is great to unwind with it. I am always interested in how to do something better or differently and differently may be quite basic to you experienced chaps out there but not to the rest of us. So please carry on the beginners articles. I have had a Unimat, a 9x20 and a Boxford in the last 30 years but I am still very much beginning and he who is so confident that he has nothing to learn is likely to make mistakes. I am not going to be making a Stepperhead anytime soon but love the articles. So keep up the diversity. As to models, well thats what ME is for. The digital Sub is a great way to see if the latest edition is woth buying. Trains leave me cold but some of the other stuff is great. They are different and Vive la difference!

Andries

Thread: Little cracker issue 190
23/05/2012 16:46:06

Sorry you deleted the thread david. I did have a moan about this one. The article on the 'Poor Man's Shadowgraph' The drawings change units all the time with some dimensions imperial some metric and some ...well who can guess. back in the days of harold Hall...Yes I am that old, drawings very definitely stated the units they were in and marked any deviations from that. This latest set of drawings are super confusing because of it. Yes I know we are all intelligent grown ups but our ageing brains can find it difficult to keep up!

More clarity in future please.indecision

Andries

Thread: soba centre square
23/05/2012 16:16:30

As a semi legal aside the responsibility for supplying goods of merchantable quality lies with the supplier not the manufacturer. You have a contract with them and therefore they are required under the Sale and Supply of goods act to make sure what they supply is what you thought you were buying. It may be of interest to any of you that own Saab's you thought were under warranty. Since they went bust your dealer will tell you the warranty is void. It aint necessarily so as the warranty is between you and the dealer. There I go digressing off topic again, but if you can remember who sold you the duff gear at the exhibition contact them, they will be closer than the manufacturer and probably are more fluent in our native tongue

ATB Andries

Thread: Just read this "beginners guide" and laughed a lot!
14/04/2012 13:00:33

I realise I have read this before and had an equally embarassing accident because of it! In medical circles ( I am a psychiatrist) we have some equally silly tricks to play on our newbies. A common one is getting a student to ask Sister for a Recumbent Posture, as it was recommended in the past that some medicines were taken in one! The battleaxes of 60's nursing were rarely amused, and the poor students life would be dire from then on. Ah Happy Days!

Andries

Thread: Bandsaw Choice
14/02/2012 15:07:38
I bought the CY90 in August and have few complaints. The instructions leave a lot to be desired but I got a set for a german version of the same thing from Dias Costa by PM and they are much better. The Jaws can be both 'bodged' to increase capacity or use the mods in this months and previous MEW's to help out. It gets used about once a week and has saved a lot of elbow grease over the Armstrong method. I too would say go for it, but check out the instructions from each brand first. Warco are poor. I don't know how the others stack up. Functionally no complaints and unlike John, mine does cut pretty square.
 
BW
 
Andries
Thread: Setting up a SX3
24/01/2012 14:05:30
I've had an SX3L for about 18/12 and it has been great so far, much improved by the DRO I fitted. Certainly the tramming gadget in the link above helps...I was however given the commercial version for my 60th! The column does seem completely parallel to the quill. Tramming it along the X axis is relatively easy but don't forget that the detent stop at 90degrees isn't. If you do strip the head take the mechanism out... it is a trap for the unwary! Along the Y axis, if out of true, and mine wasn't but I paid for the Arc setup before delivery, you will have to shim under the column bolts. Tedious but hopefully a one off activity. Mine proved to be within .005mm so I left it. Surface finish is now much better, with flycuttuer or facemill.
 
Good luck
 
Andries
Thread: Dehumidfier in shed would it help?
06/01/2012 15:53:25
Hi Duncan,
 
I do not live in quite such an inclement climate as the Outer Hebrides, but do worry about rust. I have found draught proofing, some background heat from greenhouse heaters (electric of course) and of course as much insulation as you can lay your hands on. In Oz when I lived there we would often insulate sheds (from the heat admittedly) with the bits of wool which were so daggy (look it up) as to be unmarketable. Did quite a good job. The principles the same for the cold but of course it wont work if it gets wet! I use a fan heater to top up heat when I'm in there but otherwise a thermostatic plug set at above Dew point should help a lot with the heaters and not using excess watts.
 
Good luck
 
Andries
Thread: Does anyone have any experiance with this lathe?
28/10/2011 18:11:36
Prices of Lathes in Oz sure have gone down since 1990. I bought a 918 clone in Perth then, nearly $au 6k! now worth very little and headed for ebay once I get my hands on a Boxford AUD. This therefore looks a bargain to me, tho as Ady says get a 4 jaw and faceplate when you buy.
send my love to Oz (I live in Essex now)
 
Metalhacker
Thread: Setting up a bandsaw
04/10/2011 15:01:10
hi John,
 
I bought a CY 90 in August and its instructions were also in Chinglish and several pages were missing. However mine cuts very straight, so apart from a slight decrease in the blade tension as delivered I have had to adjust nothing. I do't know if Warco publish the full text of the instrucctions on their website, or could be persuaded to do so, so some enterprising chap could translate them into legible coherent english. Would be doing us all a service. I like the saw though!
 
B"W
 
Andries
Thread: DRO Guide
26/07/2011 11:56:33
Just an aside. The standard of instructions in the average DRO from our oriental cousins is beyond belief awful. I have the Allendale electronics set which is a SINO in origin. Allendales instructions are superb. I also downloaded the Sino ones. I do not know who translated them into Chinglish but they are almost incomprehensible. So well done Allendale. (unsolicited plug)
The DROPros videos are good though
 
BW Andries
Thread: Three Jaw Chucks
15/06/2011 12:51:00
As a variation on Rod's idea, I modified my taiwanese chuck on my 9x20, by using the over size backplate holes, and tapping the chuck in 4 places like a 4 jaw so some 3mm grub screws bear on the undersized spigot in the backplate. Works great and I can get about 0.01 mm accuracy relatively easily. Just use the 3 jaw as you normally would but when more accuracy required reset the backplate. Much quicker than the 4 jaw. probably not as accurate or as strong a hold but quite convenient most of the time.
Best Wishes, Andries
Thread: Ultrasonic Cleaners - Experiences? Any Good?
31/05/2011 14:27:46

I have had one of the smaller ones for years, which has proved excellent for cleaning glasses (specs), jewellery and the carburettor parts on my model engines and chainsaw. For the greasy lumps, once you have got the major gunk off have you tried the dishwasher (make sure SWMBO isn't looking). If you avoid lemon scented detergents which discolour ally, they can do a fantastic cleaning job of quite large things. If they are prone to rust however make sure you oil them very soon after removal as they will be ENTIRELY free of oil etc. Works for me!
 
Andries
Thread: 9 x 20 lathe experience
27/05/2011 18:37:58
I've had one since 1990. An almost exact copy of a compact 8 down to the chuck bolt on mounting. Built by Honden in Taiwan as the 450E. Generally pretty good thought will have to change the bearings this year and then realign the headstock. will probably put on a 3 pahase variable pseed then. Just building a Pitkin donut compound slide mount as the stock one is not very rigid. Also have a 'Gibraltar' equivalent, a 4" by 4" chunk of cast iron machined to the same height as the cross slide to take the same toolposts therfore but with absolutely no play at all. stops the Diamond toolholder chattering. If you get one look at the 'Rebuilding the Asian 9x20 Lathe' file on the Yahoo website. It will save a lot of subsequent grief in terms of accurately setting it up in the first place. I wish I had had it 21 years ago! Is it a Myford quality lathe? No definitely not. but it does the jobs I have asked of it so far.
If I was buying new now at this sort of size I think I'd get the Sieg C4 however.( Chester Conquest I think) A seemingly much more solid lathe with power cross feed. SPG in Hinckley do a similar lathe that also has a tumbler reverse too. worth considering but less powerful than the C4 which has a 1 1/2 HP motor. Ah well back to getting greasy. Better than headshrinking which is the day job.
 
Best Wishes
 
Andries
Thread: Sieg Super X3 advice needed!
24/05/2011 12:37:52
I have had one of these for nearly a year now, and it Was prepared by Arc. I don't have the space or the lifting gear presses ect to strip it down fully, and anyway wanted to get on with using it. Mine is excellent. Quiet with the DC brushless motor. Powerful and will flycut at 2" easily in cast iron aas well as using carbide facing cutters. The only trouble I have had is when trying to tram the tilta\ble head level I did not read the instructions and turned the locking knob anticlockwise and broke it needing a head strip to repait the mechanism which was more difficult to lift than you might expect. I yhave the long table and it is a bit tedious to wind all the way with no power X axis feed but one could make one or import it from over the pond. The manual is a bit basic, but the one for the Grizzly equivalent is freely downloadable and much better. I am happy with it therfore. It is my first mill and so I potter about learing how to use it but I have not regretted the outlay to date, in fact i wonder why i didn't buy one before!
 
Hope that helps
 
Andries
Thread: Junk or what?
05/04/2011 15:52:43
After years in the Wheatbelt of WA, it looks to me like a segment, long rotted, of the Perth to Kalgoorlie water pipeline. A marvel of engineering but the engineer thought it had failed when first swithched on, so he committed suicide in Mundaring Dam. I think that was it anyway. Now of course it is made of steel. and has electric not steam pumps. Many years ago I was given a bit of 1" stainless that came from it. Incredibly hard and wears out hacksaw blades like nothing else.
 
All the best
 
Andries
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