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Member postings for Bill Phinn

Here is a list of all the postings Bill Phinn has made in our forums. Click on a thread name to jump to the thread.

Thread: Notre Dame
17/04/2019 01:05:57
Posted by duncan webster on 16/04/2019 23:56:48:
Posted by Gas_mantle. on 16/04/2019 21:00:07:
Posted by Bill Phinn on 16/04/2019 20:46:10:

I'm sure the starving millions will sleep happily tonight after reading that sonnet and knowing the money is being put to good use

What a set of miserable buggers...Do these whingers want us to live in Nissen huts whilst our history falls apart around us

Duncan, a little reassurance that you've not (inexplicably) included me in the category of miserable buggers/whingers would be welcome at this point. It's a fairly drastic misinterpretation of my position if you have.

16/04/2019 21:36:29
Posted by Gas_mantle. on 16/04/2019 21:00:07:

I'm sure the starving millions will sleep happily tonight after reading that sonnet and knowing the money is being put to good use

That's a completely understandable response, Gas_mantle.

Your thinking was anticipated by a few thousand years by Aristotle, who in discussing moral virtues in Book III of his Nicomachean Ethics deals with the virtue of "Liberality/generosity" in the section immediately before the one on "Magnificence"; by magnificence he had in mind such things as lavish spending on public projects such as temples.

Incidentally, one thing I've not seen mentioned anywhere in the news is the beautiful and diverse range of trees that were growing on the site and what damage these trees have sustained.

16/04/2019 20:46:10
Posted by Nigel McBurney 1 on 16/04/2019 19:23:19:

And why spend all that money on rebuild on something that is of no real practical use.

I could give you a long disquisition on various needs and yearnings that make us human, but Francis Thompson summed it up more eloquently in his sonnet "O nothing in this corporal earth of man...", particularly in the closing lines:

"...Our towns are copied fragments from our breast,

And all man's Babylons strive but to impart

The grandeurs of his Babylonian heart."

Notre Dame is one such Babylon.

Thread: Impressive Workshop in Germany
15/04/2019 02:16:20

It's rare that people of Theo's age (23?) with such impressive workshops and skills have achieved what they have without considerable parental involvement. It does look as if this is the case here too: https://forum.zerspanungsbude.net/viewtopic.php?t=14103

I say this not to detract from Theo's achievements but in order to put them in context, mainly for people like myself who had little or no parental guidance in any of the practical activities they chose to undertake in their youth.

People in my position can easily be demoralised by seeing such a young person with such a well equipped workshop and such an array of practical skills at his fingertips. However, learning how he got there at that age (i.e. thanks in no small part to parental involvement) goes a long way towards explaining why you didn't, and exonerating you (with your sense of self-worth intact, or maybe even heightened) for not having done so.

Thread: Folding Bike design & build
10/04/2019 01:57:25

Very interested to see this, Alan. It looks very appealing.

I'd echo Roderick in liking to know what gearing it has.

Other questions:

  • Is there any adjustment on the handlebars, whether up and down or towards/away from the rider? If not, how practicable would this be to incorporate into the design?
  • Is there a tool-free wheel release system?
  • Would it be possible to fit clipless MTB-style pedals and still be able to fold them in?
Thread: What Did You Do Today 2019
08/04/2019 22:33:33
Posted by Jim Young 2 on 31/03/2019 17:58:10:

Re brittle strimmer cord, I moaned at my local mower repair place about the short life of coils of strimmer cord. They recommended storing in an ice cream tub in water. Seems to help but of course it soon dries out when left on the strimmer.

Jim, I've been using Stihl strimmer line for the last 38 years, and never had a problem with it even when used with my relatively powerful Stihl KM130 brush cutter. I've never had to keep it moist or resort to any other method to reduce brittleness, because it really isn't brittle unless I make the mistake of trying to cut excessively tough material with it such as thick brambles, which, as the manufacturer advises, I would normally use a (Stihl) metal blade to cut.

Just make sure you buy the right diameter line for whatever cutting head you're using. I use 2.4mm cord (orange coloured) but you may need a thinner one. Your manual should say.

Thread: What new lathe?
25/03/2019 22:15:01

The Colchester looks wonderful, David.

My initial thought was "he's got that nice Boxford and a Myford already. Why does he need the Colchester as well?"

And then I realised it was just my jealousy talking, and I might do exactly the same as you if I had the chance/space/funds.

Which is still jealousy talking, but amicable jealousy at least.

Thread: How Are Letter / Hallmark Punches Made?
20/03/2019 23:11:55

Dave, did you ever see this thread, particularly my post about punch cutting?

https://www.model-engineer.co.uk/forums/postings.asp?th=135629

Brass and steel moveable type and decorative motifs for the printing and binding industry are still made (or were until last year) by deep relief engraving on pantograph machines. CNC machines are the more up-to-date method, but cost prohibitive perhaps for most home workshops. Files and gravers are the cheapest method, assuming you can make the time to develop the skill required to use them to good effect.

Thread: Soba rotary table
12/03/2019 22:43:41
Posted by Michael Gilligan on 12/03/2019 21:59:11:
Posted by Ron Laden on 12/03/2019 20:00:25:

I have heard the term "rivet counters" is there such a thing as "micron chasers"..devil

.

But the real question is:

Is it intended as a term of abuse? ... and if so: Why?

MichaelG.

I'd say it's legitimately pejorative when chasing microns means aiming for a level of precision that is considerably in excess of what is required for the satisfactory functioning, or satisfactory appearance, of the item being made.

On the other hand, though speaking pejoratively in these circumstances has reason on its side, it fails to take account of the potentially high levels of satisfaction experienced by some people when they aim for and achieve a higher level of precision than is strictly necessary for reasons of form or function; achieving such satisfaction might be rightly considered an end in itself.

And then there are circumstances, which perhaps few home machinists meet with in real life, in which very high levels of precision definitely are called for and to achieve which you may well have no alternative but to chase microns.

12/03/2019 17:40:12
Posted by Vic on 12/03/2019 15:51:30:

As a matter of interest, Vertex are based in Taiwan and rightly or wrongly Taiwanese stuff is reckoned by some to be superior to Chinese products.

I'd say the generalisation is justified, Vic.

The manufacturing environment in the two regions is fundamentally different. Probably the most elusive yet important factor is the political situation in each region, and the degree to which this allows fair competition (healthy for innovation and quality assurance) in private enterprise to prevail.

Going back to Soba, I've got a three inch rotary table of theirs that I bought ten years ago, and it's been fine for what I've wanted to do with it. Maybe Soba's manufacturing standards were better ten years ago or maybe I'm just not a sophisticated enough user (yet) to have discovered its limitations..

Thread: Brazing after milling whilst preserving accuracy
09/03/2019 13:30:24

Many thanks for your contribution, Nick.

One detail I didn't explicitly mention is that my current milling machine, a Proxxon MF70, accepts cutters with a shank diameter up to a maximum of 1/8", so I don't know that any woodruff cutter properly speaking would actually fit in my spindle.

Also, I'm not absolutely sure I've understood what you've proposed, but wouldn't passing the woodruff cutter along the channel when laid flat on the table produce radiused inner corners? Avoiding these was the main reason I wanted to be able to stand the channel upright for milling.

08/03/2019 17:54:50

Thanks, David and Jason, for your comments.

David, yes, electrically heated typeholders are not unknown, but have always experienced a poor uptake among the binding fraternity. Factors against them are:

  • Cost: the last new one I saw for commercial sale about ten years ago was around £400, as opposed to £100 (at today's prices) for a typeholder of the kind I've made. Typically you would want to have several typeholders on the go at one time to hold all the words you're lettering with on a particular day.
  • Convenience: athough having the typeholder at the correct working temperature all the time definitely is convenient, having an electrical flex trailing off the end of your typeholder isn't. Anything that might interfere with the smooth motion of a typeholder across the spine of a book could create big problems; if at the first hit you stamp hot brass into leather in the wrong place (a mistake it's easy to make when accurate alignment of lettering or other tooling comes down to fractions of millimetres) it's very difficult to undo your error without starting again with new leather; and at around £200 a skin for properly tanned bookbinding leather, such errors can prove expensive. This steep learning curve is one of the reasons so few people nowadays even attempt gold tooling on hand-bound books.
07/03/2019 23:29:59

I've now completed this project. I ended up hand-filing the long edge flat. I'd have liked to be able to make knurled thumb screws, not use bought ones of the kind pictured, but I've no metal lathe to knurl with (or do anything else with) at present.

The tool handle is made from a Magnolia that I planted 22 years ago and lopped some branches off last year.

Perhaps the newest aspect of the project for me was hardening and tempering the spring steel (sold annealed). My technique seems to have worked in producing the desired elasticity, but I'm slightly unsure what the optimum tempering method is for spring steel, i.e. what colour to look for in the steel. Some say straw coloured; some say blue. I veered towards blue without managing to retain it exactly in the finished look.

Thanks again for everyone's advice.

img_0868.jpg

img_0867.jpg

Thread: Neil's Irrelevant Press Release Thread
04/03/2019 17:18:18
Posted by Neil Wyatt on 04/03/2019 16:37:22:

“Its place as a true, mould-breaking British icon was cemented in the epicentre of Great Britain in the Swinging Sixties and has been galvanised in the 21st century’s Cool Britannia movement.”

Cemented and galvanized. Good to know.

I've fond memories of travelling in my mother's corrosion-prone Mini in the early 70s and being able to see the tarmac whizzing past through a hole in the passenger footwell. Yeah, Minis were cool.

Thread: What Did You Do Today 2019
03/03/2019 18:34:06
Posted by Martin King 2 on 26/02/2019 17:08:11:

Hi All,

Just made these two large bolts for an antique book press that was fiitted with riser blocks so the bolts were too long.

dpress 6.jpg

This was my first attempt at a serious thread 7/8" by 9tpi, 36mm AF and it did not go without incident!

I decided to cut both threads using either end of a single bar; the first one went absolutely fine and I was very pleased at how easy it was!

Turned the bar around and did the scratch pass into the dykem and checked the pitch just to be sure. Started taking 5 thou cuts in back gear.

Halfway through the next cut or so I got distracted and turning round I must have caught the cross slide and accidentally wound on 15 more thou! Result was a big bang and my Tufnol tumbler gear disintegrated! Wrecked the HSS cutting tool also.

Got a new one a couple of days later and installed it. Everything else had been left exactly as it was so I carefully did a blank no cut run to see that the alignment was all OK.

At this point my brain deserted me as I reset the next cut at 2 thou to check alignment again TOTALLY FORGETTING that the disaster happened halfway along the work and I should have started the check cut at the high point to the left of the previous cut!

YUP, another bang and wrecked tool and tumbler gear!

Walked away in disgust for a day or two when someone on here very generously lent me a gear so I could finish the job while waitng for a new one. ( Thanks Brian! its on its way back to you!)

Some serious lessons learned and finally got it done.

I am now the owner of what must be the two most expensive bolts ever! blush

Cheers, Martin

Martin, in spite of your frustrations, I'm very impressed with your restoration work. I hope the press goes to a deserving home.

For the record, these sorts of presses were originally marketed as copy presses for document duplication, not as bookbinding presses, though many ended up being used as binding presses, particularly the ones with generous (i.e. above about 3.5 inches) "daylight" between the platens.

In the pic is one of two dedicated bookbinding presses (known as nipping presses) I own. Its platens are 21" x 15" and daylight is 15". I've also got four copy presses dotted around the house.

nipping press.jpg

Thread: Brazing after milling whilst preserving accuracy
26/02/2019 18:42:34
Many thanks to everyone for the replies.
 
Jason, I should have mentioned (my post was already a bit long, as this one is!) that the steel back plate is only mechanically fixed to the brass channel (with five CSK M3 screws into blind holes), and of course regardless of how small my mill is I can do this mechanical fixing after brazing. So your suggestion to file out the rounded corners after milling is even more practicable - provided I have the skill to file perfectly flat and square. There's the rub - almost literally.
 
Absolute flatness of the long internal edge is critical everywhere except, in practice, in the corner where the side screw comes in; here there is always at least some projection of this screw into the cavity, meaning that no type or spacer sits directly up against the vertical side at that end. However, at the other end, a finishing spacer is always placed after the last letter of the word right up to the stop to fill out the chamber, so things here need to be perfectly flat and square, no ifs or buts.
 
For brazing I used Easyflo flux and this solder.
Hence, using Keith's suggested "455" looks as if it would reduce the flow temperature slightly, so it might be worth a go.
 
Martin, your question is a crucial one. The temperature at which the type is worked on the book is probably no more than around 150-180 degrees C at any time. However, the tool has to be brought down to this temperature after it is taken off the stove by damping it on a moist pad, and in practice, in trade binderies particularly, so-called "finishing tools" such as typeholders are left on the gas or electric stove for long periods, even all day, so that they are ready for use almost instantly. This means that they can reach quite high temperatures. As a consequence, using a soft soldering process is fraught with risk, and using epoxies probably even more so.
 
This is one of the reasons why bookbinding type is brass not a lead/tin/antimony mix, which is what I believe most letterpress (i.e. printer's) type is. I do use letterpress type occasionally in a typeholder (it is much cheaper than brass type) but you do have to be careful not to leave it on the stove too long, or it will distort or worse. What tends to happen first of all is that the pieces that get too hot start to expand upwards (they can't expand sideways because they're trapped in), and they then become useless because they are permanently of a different height from the rest of the type. This brings us back to the reason why absolute flatness and squareness are necessary for the chamber of a typeholder.
 
I think this project has shown me the limitations of having such a small mill. Once I've got an idea where I can put it, a proper-sized machine beckons.
 
ETA: Martin, yes, these sorts of typeholders are always used by hand and usually across the spine of a book. If they are used on a flat board (i.e. on the cover of a book) you do have to exert considerable pressure to get a good impression - sometimes, for bigger font sizes, with all the strength you've got.

Edited By Bill Phinn on 26/02/2019 18:51:05

26/02/2019 00:45:14

Thanks for your reply, Ian.

On all of the many commercially made typeholders I own, some going back possibly 150 years, the shank and inner body (i.e. the brass channel) are either an integrated casting, or in a few cases possibly cut from a single piece of metal; I have never actually seen one where shank and body appear to be connected by brazing.

The few examples I've seen where a mechanical connection was employed were all recent and rather naff home-made affairs, and the connection used was only questionably up to the job of dealing with the constant heating and cooling and the considerable forces that are applied when the typeholder is in use.

I've resorted to brazing basically because I don't want to employ the services of a caster, and brazing is the next best thing after a casting (or possibly equal to it) in terms of its strength, permanence and, not least, trustworthiness in the eyes of the end user.

Which brings me to commercial considerations. I could try a mechanical connection, and I'm fairly sure I could make it a reasonably strong one, but I wouldn't expect the finished item to have the same appeal or trustworthiness as a casting or brazed connection in the eyes of other bookbinders if I came to sell it on. There simply are no precedents I'm aware of of a typeholder that was widely or even sporadically used in the bookbinding trade that employed a mechanical connection to join shank and body.

Bookbinders are a conservative breed, or at least used to be; the phrase "hide-bound" aptly sums them up.

Thread: Bench Grinder
25/02/2019 22:47:18

Trevor, Axminster seem to have ceased selling Creusens some time ago. Does anyone know the reason for this?

Thread: Brazing after milling whilst preserving accuracy
25/02/2019 22:37:59

The images show two typeholders, one made commercially many years ago and one still in the process of being made by me.

As you might expect, typeholders like this are used for holding moveable type, but specifically bookbinding type, which is typically brass.

I milled the brass channel (about 2.5" long) out of brass bar, and would have liked to do this after brazing the shank on to it, not before, but since, in order to get square not rounded inner corners, this milling needs to be done with the open side facing upwards, and the tiny Proxxon milling machine I have doesn't allow me to stand everything upright once the shank is in situ, I had to mill the channel on its own before brazing.

The reason I'm posting this is that I noticed after I had brazed on the shank that the formerly perfectly flat, long internal edge of the channel was no longer perfectly flat, but was ever so slightly convex. I'm fairly sure this is a result of brazing with the open end facing downwards and the weight of the channel and shank being supported by the "arms" at each end. Essentially, I think the channel sagged slightly once it got to a very high temperature and stayed that way after it cooled.

My question is, if I do this project again but this time lie the channel down for brazing rather than standing on its arms bearing the weight of the shank above it, will the perfectly flat, milled long edge stay as flat as it was before brazing, or is there still a chance movement will occur?

img_0799.jpg

img_0863.jpg

Thread: B7 BP steel
08/02/2019 19:44:42

Many thanks to everyone for the great answers!

My question was prompted chiefly by a desire to know whether the seller was justified in describing the bars etc. as "stainless". It looks like the answer is "in a way".

Anyway, since the bars are not intended for outdoor use (I vaguely intend to make a bookbinding press out of them, or maybe just one of them) the degree of corrosion-resistance they appear to have (they came to me as new old stock and there was no evidence of rust on them) will do me.

Posted by Michael Gilligan on 08/02/2019 08:24:06:

If you can afford to buy M36 then BP might be a personalisation surprise

laughlaugh.

For the curious, the two 22 inch lengths with eight nuts and washers cost me under £20, and they are quite noticeably magnetic, which I know doesn't in itself necessarily preclude them from being a variety of "stainless steel".

Posted by Chris Trice on 08/02/2019 12:21:01:

I have several stated "stainless steel" rulers that have got rust on them and from good makers too. They're probably forty plus years old but untarnished they ain't.

That's good to know because only a few weeks ago I looked at a six inch rule of mine marked "stainless" that I've had for over twenty years and found a few rust spots on it. I was assuming I'd been had. Maybe we have been.

Posted by Thor on 08/02/2019 06:59:55:
Posted by Bill Phinn on 08/02/2019 00:39:51:

P.S. Can anyone tell me how to get round the fact that when I insert images from my albums they often seem to flip top to bottom?

Edited By Bill Phinn on 08/02/2019 00:43:19

Use a bitmap or photo editing program (for instance the free GIMP or Paint.Net Classic) to orient the photo the way you want and save it before importing into your Album.

Thor


The image was actually orientated the way I wanted and saved on my computer before I imported it into my album.

Contrary to what I implied initially, I see that the image was flipped automatically when it entered the album, not when I inserted it from the album into the text box on this page. I don't know how to counteract this flipping problem.

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