Once in a while someone designs something really innovative which at first sight you would think it would take the world by storm. Sadly because of entrenched viewpoints, vested interest and maybe a lack of marketing skills such good ideas do not always achieve the recognition they deserve. The Metal Master (Impetus) machine tool by David Urwick is one such innovation. It is still not clear to us why this idea did not take off. The machine is ideal for the small home machinist workshop and would avoid the somewhat larger investment in cash and the space required for multiple machines to achieve the same manufacturing capability. This is a reduced version of an article published in Model Engineers' Workshop Issue 225, February 2015, and includes a download link (below) for the most complete documentation for the Metal Master.
As a tribute to the man who designed the machine a group of us have compiled a document set to enable anyone to reproduce the machine. Some people, recognizing the uniqueness of the design have produced a set of castings for the major components. Others have adapted the design to develop their own modern version of the machine (e.g. Alan Jackson’s Stepperhead).
Originally conceived in the early 1950s by David Urwick, the design was well documented at the time and revisions made resulting in the hand drawn manufacturing set included with these notes was finalized in the 1980s.
Unfortunately, information, materials and documentation related to sporadic documentation efforts have appeared and disappeared on a number of websites over the past dozen years or so. It is hoped that by pulling the various sources of information together and giving it some structure we may encourage more to have a go at making and building this truly unique machine.
The design was certainly revolutionary and it was used as a basis for the larger Labourmil machine. That machine was marketed for the small jobbing machine shop or as a millwright’s machine tool.
Urwick included in his machine many simple ideas that should have put it at the top of its chosen market. So remembering that not always do the fastest win the race nor the mightiest win the battle, we submit these manufacturing notes for the Urwick machine for anyone’s scrutiny so they can utilise some of David’s ideas or make a replica of the machine themselves.
Descriptions and images of the Metal Master (Impetus) and Labormil are on the www.lathes.co.uk web site. www.lathes.co.uk/metalmaster/ & www.lathes.co.uk/labormil/
Articles about the Metal Master and some of its machine elements written by David Urwick appear in these editions of Model Engineer.
A Free- Lance Lathe |
1st March 1951 |
A Revolutionary |
4th January 1974 |
A Keyway Breakthrough |
15th August 1980 |
METALMASTER - A Zero Taper Machine Tool |
2nd July 1982 |
Mick Collins, who bought David’s own original machine, agreed with David Urwick’s widow that the drawings should be made public and that each user of the drawings would make a small donation to her for doing so. It is not clear how the donation was to be made for this ‘shareware’ or ‘Open Source’ material.
We have been unable to contact any of David's relatives, but his clearly expressed wish was that his work should be made available to model engineers, so we are suggesting that anyone who uses these drawings makes a donation to REMAP. REMAP is our sponsored charity who support engineers in using their skills to help people with disabilities achieve greater independence and enjoyment of life's opportunities.
The drawings and accompanying technical information can be downloaded USING THIS LINK.
Mike Phillpots
Our sincere Thanks to Mike Philpotts and everyone who has made it possible to find a secure home for this important documentation.
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