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dore westbury mk2

honing out casting for column to fit

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geoff warner 121/01/2023 12:18:10
12 forum posts

i have been honing out my casting where the column fits but seemingly hit a hard spot on the casting and cannot manage to get the bore out to achive a sliding fit for the column.

this was a job i did on my mk 1 dore westbury back years ago without any problem at all i welcome any helpfull comments please

geoff

Hopper21/01/2023 12:29:25
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7881 forum posts
397 photos

What sort of hone are you using?

If all else fails, can you get an automotive machine shop to put it on their Sunnen hone or similar?

Brian Wood21/01/2023 16:23:23
2742 forum posts
39 photos

H W Machine Repair of Fort Wayne Indiana frequently have this sort of trouble refitting the quill to Bridgeport mills they overhaul. Their solution is to fit a wrap of fine abrasive paper to a rubber plunger and drive that up and down the bore of the housing to break the vertical wear marks it has developed in the housing in use over a long period of time. They continue with the process until the quill begins to fit, it can take some time to get to that stage

They finish the job with Time Saver lapping compound to give a smooth shake free fit of the two components, clean the job up and oil the surfaces well as they rebuild the machine.

These are professional solutions to the problem of restoring the machine to original specification.

Brian

Brian Wood21/01/2023 17:04:06
2742 forum posts
39 photos

I forgot to add that they stone the O/D of the quill as well to assist in the re-fitting of the parts

ChrisLH21/01/2023 18:04:41
111 forum posts
7 photos

If you are able to identify the hard spot what about cutting it away with an abrasive disc on a Dremel type drill. Never tried it myself though.

geoff warner 122/01/2023 09:46:52
12 forum posts

hi hopper

sorry for the delay but it is a glaze breaker hone 2"-51/4"

thanks to you all for your replies

geoff

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