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Regulator fixings

What is best practice for mounting the regulator to bronze bush

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chris organ16/12/2020 11:33:40
21 forum posts

Hi, I am at the point of mounting the regulator to my 3 1/2 inch Rob Roy boiler.
Martin Evans specifies 8BA stainless steel bolts, which suggests to me that he means drilling and tapping right through the bush into the boiler steam cavity.
I was planning to drill and tap only as deep as the bush itself, but that is trickier and means a few less threads to grip. Am I being too cautious, is drilling right through reasonable ?

chris organ17/12/2020 17:59:37
21 forum posts

.... well I went ahead and tapped blind holes. I used the S/S screws anyway. All held up at 120 psi test so all good.

I'd still like to know people's opinions on this though.

Jeff Dayman17/12/2020 18:16:57
2356 forum posts
47 photos

If you have three complete threads engaged and the screws are a good fit, not loose, I'd say they will be good. Certainly better to use blind threads in such a bush from the standpoint of less places to have a steam leak than with through-holes.

I have seen a lot of things in Martin Evans designs where a bit more care, as in a deeper bush / blind holes in your locomotive for example, would have made for a far better design. He frequently designed things on boilers with really short threads hanging in just a wisp of material. On his Comway design, the regulator casting is drawn machined with .008" of metal between two drilled holes over 1.25" deep. Unless you know a couple of tricks to do this drilling, the drill will break through spoiling the job. It could have been easily avoided with just slightly different design. Impossibly small springs on lubricators, as drawn, are another trademark. I am not a fan of Mr Evans. (the loco designer, not the current ME editor )

chris organ18/12/2020 10:25:40
21 forum posts

Thanks for the remarks Jeff. If I had thought ahead I would have arranged for another 1/16 or even 1/8 inch of depth on the bush which would have eliminated the whole concern ! There are several aspects of this design where a little more metal would have helped. Having said that, I’ve never built an engine before and having the whole build in one book was helpful so I’m not complaining. Like many things you learn your own way by doing it wrong on occasion.

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