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Tom senior - help!

Y axis travel issues

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Andrew Lutley06/04/2023 13:15:52
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13 forum posts
7 photos

Thanks Roy

3/8" BSF and 3/8" Whitworth nuts are now on order. I'll post the answer when they arrive.

My second question concerns the gearbox. Before refurbishment, I could only select 2 of the 3 gears, and even those were difficult to engage. I stripped the gearbox down and cleaned it all up. Everything looked to be in excellent condition, with no play in the shafts. However, the gears are a very close fit. With the front cover off, I could engage all 3 gear positions, but it took a bit of 'jiggling' to select each gear. Now that the front cover is back on and I can't see inside, it is even more difficult to select each gear.

Has anyone else experienced this problem and, if so, any suggestions as to how to fix it? I saw a picture of another Tom Senior M1 mill where a longer gear selector lever had been fitted which suggests that it may a be an issue which others have encountered.

Andrew

 

Edited By JasonB on 09/04/2023 10:12:11

old mart06/04/2023 17:25:38
4655 forum posts
304 photos

Tom Senior use Whitworth, BSF and BA threads.

Andrew Lutley08/04/2023 11:50:39
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13 forum posts
7 photos

And the answer is: the 2 nuts which secure the knucklehead assembly to the 2 mounting studs are 3/8" BSF.

Thanks Roy!

Andrew

Andrew Lutley08/04/2023 11:57:08
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13 forum posts
7 photos

Thanks also to old mart.

Having got the knucklehead assembly back in place, I see that the 3 screws which hold the front cover in position are also missing. The drawing indicates a 3/16" hole. If anyone can provide me with the screw length, that would be great.

ts mill front missing screws.jpg

Andrew

roy entwistle08/04/2023 13:37:49
1716 forum posts

Put a small drill shank down the hole and measure the length, then use a slightly shorter screw

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