Here is a list of all the postings Michael Gilligan has made in our forums. Click on a thread name to jump to the thread.
Thread: Stringer EW lathe |
29/08/2012 09:12:20 |
An excellent idea Ian ... A while ago, there was a suggestion [see this thread] that people engage in some sort of "Open Source" design project. This might be the ideal project. MichaelG. Edited By Michael Gilligan on 29/08/2012 09:16:33 |
29/08/2012 08:10:43 |
A note about NEMA: Most drawings show the mounting holes on a square pattern, dimensioned as rectangular coordinates. Regardless of the units chosen, these will always look inconvenient [unless grossly approximated]. The reason is very simple .... NEMA originally specified the mounting centers [*] in fractional inches, equispaced on a pitch circle. MichaelG.
[*] NEMA is an American association, so we should grant them the spelling. Edited By Michael Gilligan on 29/08/2012 08:13:25 |
Thread: MEW |
28/08/2012 22:32:39 |
Nice one! |
Thread: Stringer EW lathe |
28/08/2012 22:27:35 |
First thoughts on updating the Exactus Fine Feed:
The Eccentric drive and Ratchet arrangement is very ingeneous; but I believe it could usefully be replaced by a simple pulse generator, driver circuit, and stepper motor.
The new generation of stepper motor drivers is extremely efficient and very easy to implement.
For our purposes, the best option is probably the A3983 from Allegro Microsystems.
This extraordinary little device takes all the hard work out of the job. [for a full description, see the dataheet hyperlinked above].
The device comes as a "Surface Mount" package, and the thought of soldering it would worry most of us!
Fortunately, it is readily available built into a plug-in module ... and we only need basic soldering skills to complete the job. Modules are available from several suppliers, but I have been very impressed with the JAFmotion MicroStep.
I won't labour it here ... the details are on the website, and it really is as easy as it looks!
Highlights are:
Wide voltage range
Presettable current
Choice of stepping modes [full steps, 1/2, 1/4, or 1/8 steps]
Stepping mode can be changed whilst the circuit is powered.
So far as I can see; the only way to destroy this is by disconnecting the motor whilst powered.
Power requirements are 5V for the circuitry and something suitable for the motor
... I start with 12V, but the chip can handle up to 35V.
Both voltages are DC, and various laptop or games console power supplies may be suitable if you don't want to build one.
A pulse generator might be as simple as a Reed Switch, actuated by a small magnet.
... There are numerous alternatives, according to taste.
As supplied, and without additional cooling, the A3983 will safely drive up to 1.2A per phase.
... This is sufficient for a surprisingly powerful stepper motor.
Now to Stepper Motors:
For years these were a mystery to many ... not least because of the wide variety of wiring arrangements.
Anything between four and eight leads, and no apparent standard for the colour code.
It's much easier now, because A3983 and similar are BiPolar drivers [i.e. the outputs change polarity], and we only need connect four leads to the driver: The others are either joined together, or left unconnected, according to the impedance that we want for each phase [happy to explain this further if anyone needs help].
So [assuming we use A3983] we need a stepper motor with four or more leads, that will provide adequate torque when pulling no more than 1.2A. There should be plenty to choose from.
I have put some photos in an album, showing an old Burroughs Dot Matrix printer that I stripped for parts. Both motors are 48 steps per rev, but the coil impedances are quite different ... one is 8.5 Ohms per phase, the other is 50 Ohms per phase. Note that there is no voltage specified.
These are "tin can" motors, simply fixed via two screws.
The other standard frame is NEMA, which comes in various frame sizes; the most likely candidates being 17 and 23
Note that these are usually 200 steps per rev.
... There are useful details in [for example] the ArcEuroTrade catalogue.
Sorry if this post is a little disjointed ... but hopefully there is enough to spark some interest.
If someone could please check what torque is reasonably required to drive the leadscrew, then we can make some informed choices.
MichaelG.
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Thread: MEW |
28/08/2012 21:32:09 |
David Clark did explain this, back in 2009 ... see this thread. Wow ... the Search Box on the home-page works quite well. MichaelG. |
Thread: Stringer EW lathe |
28/08/2012 12:53:03 |
Alan, Thanks for the kind comment. I will try to post something regarding motors and controllers, this evening. If the concept looks good to you, then EW Owners will need to design a suitable motor bracket ... I regret that I am not a member of that elite club. MichaelG. Edited By Michael Gilligan on 28/08/2012 12:53:56 |
28/08/2012 09:08:57 |
Just a couple of thoughts ... Looking at the Exactus article; the Ratchet [which is, quite reasonably, worrying folks], is a modified 55 tooth changewheel driven by a long rod from an Eccentric. 1. I suspect that this will run more quietly than you fear ... whilst I have done no analysis of the mechanism; it does look much more "progressive" than simple Pawl. 2. There are plenty of small Stepper Motors available [typically salvaged from Printers] with 48 steps per rev. and it would seem a very simple matter to replace the Ratchet with one of these. MichaelG.
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Thread: N.P.L. Guidance Documents |
27/08/2012 11:30:58 |
Posted by Springbok on 27/08/2012 04:43:51
Has someone nothing better to do than produce this, Bob.
The world's premier "Physical Laboratory" tries some public outreach, and even asks for constructive input ... and this is the response. How very sad. MichaelG. |
26/08/2012 09:59:36 |
On a miserable Bank Holiday weekend; you could do much worse than look at these, on the N.P.L. website. They are even asking for comments on two that are currently v0 MichaelG.
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Thread: Auto Smileys Trash Web References |
25/08/2012 13:43:21 |
David, Absolutely agree! MichaelG.
Just testing ... is a direct link to that EU document ... inserted using the infamous BubbleCar Edited By Michael Gilligan on 25/08/2012 13:48:22
YES David ... it's a SERIOUS problem ... it just screwed up my text: That originally said: "Just testing ... here is a direct link to that EU document ... inserted using the infamous BubbleCar"
... with only the word "here" hyperlinked Edited By Michael Gilligan on 25/08/2012 13:50:28 Edited By Michael Gilligan on 25/08/2012 13:54:28 |
25/08/2012 09:27:14 |
P.S. ... The big problem with the link that David L was trying to insert is that the EU [of all people!] has failed to comply with standards for the URL. Their URL ends with "colon pdf" instead of "dot pdf" [cheap puns about colons studiously avoided]
MichaelG. |
25/08/2012 09:00:50 |
David L,
I agree ... auto-smileys are a silly toy, and should be banned.
That said; it's much "safer" if you use either square or angle brackets instead of parentheses.
MichaelG.
:-] :->
![]() Edited By Michael Gilligan on 25/08/2012 09:02:55 Edited By Michael Gilligan on 25/08/2012 09:04:16 |
Thread: Metric sizing on an imperial lathe |
25/08/2012 08:36:10 |
Alan, Several "alternatives" have been offered, but no-one has yet thanked you for your original suggestion. Well done, Sir ... it's simple and effective; and that is true Engineering. MichaelG. |
Thread: Silver Solder Identification |
24/08/2012 22:13:58 |
KWIL, Chapter and verse ... [quoted from this site]
Use in regulation (EC) 1907/2006 chapter 2 article 3 under item 24 (page 58 in link stated below) is defined as follows:
... Make of that what you will. The regulation is hyperlinked from the page. MichaelG.
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24/08/2012 20:46:35 |
This is a good place to start digging into the legislation. And here is the [old] HSE guidance. MichaelG. Edited By Michael Gilligan on 24/08/2012 21:04:13 |
Thread: Forum Posts Obscured by Advertisments |
23/08/2012 19:20:19 |
Nothing is obvious on this forum. Others have asked that question seriously. ... Sorry I missed the joke. MichaelG.
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23/08/2012 08:39:06 |
Posted by Sid Herbage on 23/08/2012 01:12:16:
Posted by Michael Gilligan on 22/08/2012 21:27:58:
There are many of us that are interested in this problem, so; why not let the developers make a few test postings ... we could then report on performance in different browsers.
You can check the validity of a web page with the W3C CSS Validation Service. This particular page shows 12 errors. Other pages here show various numbers of errors. Perhaps it would be better if the developers cleaned up these before resorting to test postings.
Agreed 100%, Sid ... they need to clean up the evident defects in the code before [but not intead of] doing any test postings. The sequence is pretty well established: 1. Development 2. Browser Compatibility Testing 3. Stress Testing and Penetration Testing 4. User Acceptance Testing ... repeat as required.
"In the Real World": The effort put into each stage tends to vary, according to: (a) the Budget available, and (b) the perceived Impact of failure.
MichaelG.
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22/08/2012 23:31:16 |
Posted by DMB on 22/08/2012 23:04:36:
wot spelchekker? Does it exist? There are quite a number of mistakes in postings by apparently English people who should know better.
The one that can [in some browsers] be enabled via the drop-down menu under the icon with "ABC" and a "Tick" ... just above Norman's "BubbleCar". "Check" is, of course, the American for "Tick" ... which just about explains the logic behind that icon. MichaelG. |
22/08/2012 22:05:57 |
Posted by NJH on 22/08/2012 17:32:01:
... press the blue "bubble car" symbol ( sorry Michael!) ...
It's obviously one of those four-wheel Isettas, Norman. ... but which way is it pointing ? MichaelG. |
22/08/2012 21:27:58 |
Posted by jason udall on 22/08/2012 17:58:30:
Might start new thread/threads looking for ways to trigger effect...
Jason, I made a similar suggestion in another thread, on 17-July, to no avail. Quote: I think the variation is down to poor "browser compatibility" in the html ... which is something your web-developers need to check. There are many of us that are interested in this problem, so; why not let the developers make a few test postings ... we could then report on performance in different browsers. MichaelG. iPad / iOS, Safari MacBookPro / SnowLeopard, Safari Edited By Michael Gilligan on 22/08/2012 21:34:58 |
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