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Member postings for Don Brymer

Here is a list of all the postings Don Brymer has made in our forums. Click on a thread name to jump to the thread.

Thread: Piston Ring Material?
23/10/2012 23:03:22

G'Day All,

Thanks everyone for your input.

Problem resolved as regards to the most suitable material for the rings. I will need to source some suitable C.I.

With regard to the manufacture of the rings, I initially plan to use the method described by Tom Schwartz in issue 27 of the Model Engine Builder Magazine as I do not have access to the other articles mentioned.

Thanks & regards,

Don.

23/10/2012 23:02:44

G'Day All,

Thanks everyone for your input.

Problem resolved as regards to the most suitable material for the rings. I will need to source some suitable C.I.

With regard to the manufacture of the rings, I initially plan to use the method described by Tom Schwartz in issue 27 of the Model Engine Builder Magazine as I do not have access to the other articles mentioned.

Thanks & regards,

Don.

23/10/2012 00:51:27

G'Day All,

I am currently building a Hit & Miss engine & I am undecided on the best material for the piston rings. Details are;

Cylinder, cast iron & Ø30 mm: Piston stroke 40 mm: Rings, Ø30 OD, Ø27.5 ID & 1.25 mm wide: Engine speed possible 700 - 800 RPM.

I am not sure about cast iron rings in a cast iron bore & have been considering leaded bright mild steel. Could those members that are IC builders please comment.

Thanks in advance,

Don.

 

Edited By Don Brymer on 23/10/2012 00:53:23

Thread: Tool angle terminology
29/05/2012 05:25:31

David,

The generally accepted terminology used in Australia; side rake, side clearance & front clearance are the same as in your sketch, with top rake referred to as back rake, front relief referred to as trail angle & side relief being approach angle. The approach angle in the sketch being negative. Possitive approach angle, angled toward the right when viewed from the top of the tool.

Regards,

Don.

Thread: Steel backplates for chucks
12/09/2011 08:12:57
G'Day Martin,
I have been using steel backing plates on all of my chucks for years & the screwed spindle nose is still in excellent condition. The important points to remember when fitting chucks are that both threads are spotlessly clean & well lubricated & that the chuck is not excessively tightened. I only tighten the chuck hand tight & have not had any problems.
I use cheap toothbrushes to remove any swarf from both threads & then wipe both with clean cotton rag moistened with kerosene. Then lubricate well before fitting.
Don.
 
Thread: C A D for Mac
21/01/2011 03:08:48
Hello Chris,
I have just finished a 30 day trail of TurboCAD Deluxe V5.1 for Mac (also downloaded from the US site).I have not used TurboCAD previously & found that it is reasonably easy to use as loaded. I suggest printing the manual that is also downloaded.
I have been an AutoCAD user since release 8 (DOS days) & find that dimensioning does leave a bit to be desired. A couple of problems are; I could not find a way to place a leader & text while dimensioning from the dimensioning toolbar & any dimension text with a diameter symbol (ø lost the symbol when the text was edited.These problems could be worked around, but was time consuming. However, I was able to complete a set of working drawings for a model aero engine over the 30 days.
Being able to insert any of the AutoCAD .dwg files that I have on file from resent versions of AutoCAD is a feature that I did not expect. It is going to save a lot of drawing hours.
Although it cannot be expected to be as good as AutoCAD but for AUD$149 I believe it is well worth the dollars as it worked without any problems Mac OS X 10.6.6, & I will purchase the software.
Regards,
Don.
PS I do not have any affiliation with the sellers/developers of this software.
Thread: Machining a metric external thread
06/01/2011 21:19:26
Anthony,
Try the following for the various thread dimensions.
•    Depth of external thread = 0.6134 x pitch.
•    Depth of internal thread = 0.5412 x pitch.
•    Basic minor Ø = Major Ø – 1.0825 x pitch.
•    Root radius = 0.1443 x pitch.
•    Offset depth = depth x 1.1434.
I suggest the thread OD is turned to 0.05mm to 0.1mm minimum & as Chris suggests measure the thread by using the three wire method. See page 25, issue169 MEW.
Regards,
Don.

 
Thread: lathe tool advice
22/12/2009 05:37:58
Gordon,
First question, can you file the material with a sharp flat smooth file? If yes, you will be able to turn the work with HSS. For the diameter mentioned try a starting spindle speed of around 150RPM or perhaps less, with cutting fluid or straight cutting oil applied with a small paint brush.
If no, then a carbide insert may be OK, but increase the spindle speed to 1500RPM or higher. Try to get the depth of cut under any surface irregularities. If the insert is constantly chipping you could be using a finishing grade insert or the spindle speed is far too slow.
I think that the HSS is the better option, but do not grind the tool rake angles too acute. Limit the angles to 8 to 10 degrees.
Regards,
Don.
Thread: lathe tool cutting oils
07/10/2009 09:38:47
G'day All,
I read that "trefolex" is being used as a machining lubricant. This is not a safe practice.
Trefolex is an excellent product when used of the intended purpose i.e. a hand tools cutting compound. The manufacturer clearly states this on the container & also states that the product is not to be used on operations that will generate high temperatures.
I use Rocol RTD metal cutting iiquid undiluted for most machining operations on all metals especialy when screw cutting (a little expensive however) with HSS. It is applied with a small paint brush as I do not have a suds pump on my machine tools. All carbide machining is done dry as major smoking problems occur due to high cutting speeds for both turning & milling.
Regards,
Don.

Edited By Don Brymer on 07/10/2009 09:42:59

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