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Member postings for Barry Stone 1

Here is a list of all the postings Barry Stone 1 has made in our forums. Click on a thread name to jump to the thread.

Thread: hardinge 5c collets
12/07/2020 22:10:46
Hi Pete Rimmer, I'm very happy to hear from you so soon after I joined the group.
I can tell you are very keen to get the HLV going again.
The KL-1 differs from the HLV-H mainly in the pedestal base only. The "top half" stayed the same for both. I worked in the drawing office and was given the job of taking the new American KL drawings and modifying it for manufacture in Exeter, to update our HLV-H (which we referred to as the LH since most part numbers started with that, and it was shorthand) in line with our American bosses. The changes for our build were a new electric panel and cabinet, switches, speed control panel (on top of the headstock), pedestal tray, swing out collet boards, coolant pump and housing (now behind the tailstock). Items such as the 2 speed, reversing, main motor, it's mounting plate driving belts (especially made for Hardinge by Goodyear, so you can't substitute common made stuff, they don't fit. Similarly Hardinge had bearings made to specific sizes - you could buy replacements only from them!), variable speed pulley was the same etc.
The 0.5/1.5 HP main motors made by Newman Motors, Yate, Bristol were the best - I had to reverse the internal parts to allow this motor to be used in the DV/DSM 59 range that I built. This was changed to what we fitters didn't like, a 2 HP Brown Boveri motor that was finicky to align and made an awful yowling sound on startup! Perhaps Newman's were becoming short in supply, I don't know, but I made sure I never fitted Brown Boveri in my much loved DV/DSMs (I built about 300 in my time)!
Our Exeter factory turned out a target average of 32 finished machines per month, with accessories and sub-assemblies too.
Your Feltham factory built HLV. Original specs for headstock alignment was precision testbar looking down over the bedplate, max 0.0005" in 6", looking towards the operator, max 0.0001" in 6", turning test over 2 brass rings of min 2" dia, zero to 0.0002" small at the tailstock end. A facing test carried out on a circular aluminium face block, about 5" dia had to show a 1/2” wide ring on the outside edge of the face, no spokes or inner rings, checked with micrometer blue on a precision face plate. Tailstock height 0.0005" to 0.0010" above headstock, looking up 0.0000" to 0.0002" in 6", looking towards the operator, max 0.0001" in 3", turning tests between 2 solid centres over 2 brass rings of min 2" dia, zero to 0.0002" small at tailstock end with the tailstock spindle IN. With the tailstock spindle OUT the same result but the IN had to be less error than the OUT figure. So a result of 0.0001" IN, 0.0002" OUT was accepted, but NOT the other way around. Carriage shake (slack on the bedplate, both ends of carriage) max 0.0002". Cross slide shake max 0.0005", same as the toolpost. Feedscrew backlash max 2 divisions checked on any dial. I quote these specs only for your interest and to give you an idea of what is important on a new machine.
You will have a good time trying to achieve these goals, I'm sure, since spare parts are no longer made and you will have no access to special test bars and alignment components, but from what you have already done, it sounds like you will be able to get reasonable results.
Best wishes, Barry Stone, clock number HMT35, back in the "good old days". I also spent a few years rebuilding these machines for ZMT Services (just outside Exeter) with Paul Soper and Ken Goddard.
Thread: Hardinge HLV-H lathe
11/07/2020 21:46:38

Hi Richard Hussey, I am Barry, a former Hardinge Mach. Tools apprenticed fitter.

I'm interested in your m/c serial number before I make any further comments. This is stamped in various places, dependant on the precise model. For an HLV (up to early 1960's, this can be found around the spindle lock plunger at the rear of the headstock, on an HLV-H (from 1963 to 1977) or KL-1 (from 1978 onwards) it is on the back of the bed casting at the tailstock end of the m/c.

I have a parts catalogue for the HLV-H (very similar to KL-1) and somewhere I believe, even an operator's manual!

Thread: Hardinge Identification help
11/07/2020 21:23:59

Hi Julian taylor. As confirmed above, your Hardinge is an HLV (no -H) and was superceded before I left school in 1965 to become a Hardinge apprentice. The serial number is stamped around the spindle lock plunger at the rear of the headstock, the spindle speed is increased/decreased with the winding handle in the motor cabinet door.

A few of this model were rebuilt in Exeter (I personally rebuilt one in 1967, under the strict watching eyes of the inspection department). It was replaced by the improved model HLV-H around 1963, which itself was then redesigned into the KL1 with a totally new pedestal base unit in 1978. Hardinge lathe manufacture ceased in UK around the mid 1990's (but I had left in early 1979)

I wish you loads of luck (you will need it!) with modifying your m/c into a CNC one, you face an uphill struggle I fear.

Thread: hardinge 5c collets
11/07/2020 20:44:30

Hi to everyone, especially Paul Rayner.

I am Barry, I started my apprenticeship at Hardinge Machine Tools, Exeter in 1966, ending in 1971. There was a factory in Hanworth Road, Feltham, Middx, but that closed a couple of years after I started. The head company base was Hardinge Brothers in Elmira, New York, USA. I continued to work as a Hardinge fitter building HLV-H centre lathes, a few HC turret lathes, but mainly the DV/DSM 59 range of centre and capstan lathes, as well as all accessories. Finally, I worked in the Drawing/Design Office and left in early 1979 to become a SkillCentre Bench Engineering Instructor. Before I left, I worked on redesigning the American KL pedestal unit to fit the English HLV-H to become "our" KL and updated HC models.

Your pictures show very different designs of 5C collet (known in English factories as a PH92 collet), going by the face engraving/stamping. The top one (5/32" looks correct but the lower one, 9/32" was not made in UK, in my opinion. It may be an American one, the circular collet design with Hardinge stamped through it is not an English factory 'thing'. It has added stampings "O" and "B" - I'm not familiar with this, it could have been made as elsewhere as a copy (Hardinge lathes were copied by a few foreign companies, including a Taiwan company called Feeler but their parts would not fit the genuine factory built machine). The spindle back bearing diameter is nominally 1.2500" with an exceptionally tight tolerance of +0.0001" if I remember correctly. Collet back bearing (you describe as just before the thread), I believe, has a diameter of 1.2498" tolerance of only -0.0003". The body length measures from the 10 degree head angle. Bore diameter max runout is 0.001" at a point 1" from the front face. The spindle collet key entering the back bearing is locked in place with a short, #10-32 UNF, grub screw, and is set for depth of engagement against a special gauge.

Pete Rimmer sounds to be very familiar with Hardinge, I'm sure his opinions are reliable too.

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