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Member postings for Gareth Johnston

Here is a list of all the postings Gareth Johnston has made in our forums. Click on a thread name to jump to the thread.

Thread: Tig welding.
09/03/2016 14:52:33

Sorry only replying now , I do have a full size bottle ( 20ltr) . Also previously mig welded and did arc welding but finding the tig a bit more difficult , saying that I've only been trying it out on stainless steel currently. will need to get more electrodes to get trying out some other steels. Thanks Gareth

06/03/2016 19:26:06

I've recently got into tig welding and my tig that I'm using is a sip p178 dc inverter , but just decided to post up and see if anyone else here also does any tig welding just to give me some advice . Thanks Gareth

Thread: books re castings.
03/03/2016 16:45:11

Thanks everyone , I'll have a look up on those names you've all give me . Should be helpful. Thanks Gareth.

02/03/2016 22:44:19

Looking some advice on were id find books giving info/ advice about the whole process of metal casting and making the moulds. I know YouTube is a good help but would be even more help probably to have something in writing. Thanks all .

Thread: Minnie Traction engine and plans
02/03/2016 22:34:03

I see no one replied to this actual post. Did you sell them?. Thanks.

Thread: Salvage Squad
14/06/2015 22:10:15

Seen this myself on quest .9 days to build up a traction engine , some going....

Thread: Conversion spreadsheet
14/06/2015 22:06:54

That is great , thanks very much.

Thread: lathe projects.
01/06/2015 22:52:06
Posted by John W1 on 29/05/2015 09:52:24:
Posted by Gareth Johnston on 28/05/2015 20:20:23:

ThThanks John , I have seen that system before on a imperial Boxford lathe , very handy also at that but unsure weather id bother with it on the viceroy. Thanks Gareth.


A lot depends on how happy you are with the lathe in general and also how often you screw cut. I had a Viceroy for a while. 2 complaints. There was too much wear in the bed for my tastes but more seriously on the one I had it wasn't possible to adjust the head stock bearings. It didn't have a screw cutting indicator either. I then tried a Raglan, same basic design of a bed as Myford. That was ok but I started having rust problems with it in the garage so moved indoors and tried a Myford. Bad move. They are not a terribly well designed lathe and don't take kindly to even moderate amounts of wear. As I came across a super 7 head I tried both ML and super 7. The biggest problem is the design of the bed, too narrow which makes the Raglans a significantly better lathe but they wear as well.. I then went back to a prismatic bed - Boxford. In my case an ME10 as I need rear drive due to the space I have available. I doubt if I will ever change lathes again but if I did it would most certainly be one with a prismatic bed. I did try new Chinese once too. Too many built in manufacturing errors that I couldn't correct and other problems such as the in ability to turn right up to a centre in the end of a piece of work. I did look again and found that was pretty common but once bitten etc.

John

-

Thanks john , ill stick with what I have on the viceroy , at a future date perhaps a Boxford will be looked at as it has its advantages. Regards Gareth.

01/06/2015 22:48:50
Posted by Bazyle on 28/05/2015 22:48:43:

another staters page featuring Elmers engines.

Thanks for that another great helpful link. Regards Gareth.

28/05/2015 20:20:23
Posted by John Woodhouse on 27/05/2015 14:55:30:

If you have the right sort of screw cutting indicator many metric threads can be cut using the it directly in much the same way as imperial threads. I assumed that your Vicroy would have one and that it's likely to be similar to a Boxford one. That works this way

boxfordmetricindicatordialdetails1.jpg

metric+thread+dial+chart.jpg

Lathe parts can make this type of indicator or people could have a go at making one themselves. An M3 acme tap could be used to finish of the gears providing they aren't too thick for the size of tap used. It's best to cut slots at more or less the correct pitch first by hand. If the equipment is available it's simpler to just cut a gashed gear - straight teeth at an angle to suit the angle of the thread.

Must admit I have stuck to imperial because of the pain metric threads cause in this respect. The catch with indicators like this is the time it can take for the correct index marks to come round on some pitches.

The screw cutting nut can always be disengaged if the method I outlined is used. It helps when working up to a shoulder.

John

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ThThanks John , I have seen that system before on a imperial Boxford lathe , very handy also at that but unsure weather id bother with it on the viceroy. Thanks Gareth.



25/05/2015 22:23:49
Posted by John Woodhouse on 25/05/2015 17:22:52:

There are some simple things that are better made than bought such as centre punches and drifts for knocking dowels out of things. Many items like that are made of air hardening steels these days and don't really measure up to the old way - hardened and tempered steels. Silver steel is suitable and easy to get. For slotted screws a hollow ground blade increases the grip by an extra ordinary amount. The rad of a 6in or 8in grinding wheel is about right for the hollow grinding.

A lathe type centre finder is can be useful for face plate work also 4 jaw at times. Pictures can be found on the web but they benefit from having stiff spring loading built in as well. Around 12in long over all is a decent length for one with say a 4in section with the female centre hole to hold the spring.

If you envisage fitting your own chucks a very precise dummy spindle nose is very useful. If the Viceroy is the same as the Boxford you need to cut the flanks of the thread correctly to size but omit the rounded end - normal way of screw cutting on a lathe. This means that the OD is undersized which help get the register correct in cases where the lathe doesn't have a different diameter register. A very short section of the register can be turned under size - say by 0.010in to help use it as a plug gauge when making back plates. The threads in the back plate are best cut entirely with a chaser. They crop up on Ebay regularly. Not sure how you will get on doing this on a metric lathe as the spindle might still be imperial. In that case you will probably have to reverse the lathe at the end of each cut. Best way to do that is often described on the web when metric threads are cut on an imperial lathe. It uses a screw cutting indicator in a particular way. Disengage, turn off, reverse and re engage when the indicator is where it was when disengaged.

You might find that College engineering produce a casting suitable for a Boxford/Viceroy face plate. They did do an excellent rotary table kit but unfortunately it was slimmed down to suit the gap in a Myford bed. Still better than most but not sure if they do it any more.

If I want a keyway in a bore I use a slotting attachment. They do the casting for these as well but as it's for a Myford tt needs packing up to the centre height.

Lots an lots of things can be made but some of the more ambitious ones such as a dividing head do need a T slotted cross slide. This chap can help with that if the machine lacks one

http://www.latheparts.co.uk/

He's always busy and can be hard to get hold of.

John

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Thanks for your info john , you are correct about what you say about the metric lathe I do have to reverse when on the end of the cut. Cheers Gareth

25/05/2015 11:57:57
Posted by Bogstandard2 on 25/05/2015 09:04:19:

Gareth,

It might help a little if you told us which lathe you have purchased.

There is a reason for that.

I used to have a lot of people coming around to my shop wanting to know what to make first, and I always told them to see what was missing on the lathe that you would like on it, not big projects, but small things that get you niggled sometimes because it doesn't have one.

Say you have a mini lathe, then looking at Steve Bedair's site (sadly Steve passed away very recently after a bad bout of the big C),

**LINK**

look what you can easily make for it. There are lots of sites out there for all types of lathes, and most will show little mods that can be done to make them just a little better or easier to use.

This will go on throughout the lathes' life (I am still modding mine after many years), but it will teach you more about your lathe than making a small steam engine ever will.

Don't get me wrong, eventually you will make your little project, but get the lathe to how you want it first, it WILL make your machining a lot easier.

 

John

Hi John , sorry to hear about your friend , ill look at some of the things you've told me , but my lathe is a Denford Viceroy 280vs (metric). Forgot to mention size 5.5" x 24" , currently using 3jaw chuck also have 4jaw to use.

Edited By Gareth Johnston on 25/05/2015 12:09:24

25/05/2015 00:19:23

Thanks paul that is all very helpful , norman I bought a lathe with something in mind yes that I want to make but firstly I want to gain experience on making many other things. Cheers Gareth

24/05/2015 19:41:14

Yes ian I've also thought about trying to make some tooling . All great suggestions cheers everyone.

23/05/2015 23:39:17

Thanks also steve will get a look at that too.

23/05/2015 22:10:07

Thanks Gary that looks great. Cheers Gareth

23/05/2015 21:51:45

Been practicing alot on my lathe, but want to increase the practice by perhaps trying to actually make something , what was everyone's first item / project they made or what do you recommend to the beginner to increase experience. Thanks Gareth.

Thread: lathe cutting fluid.
19/05/2015 22:49:34
Posted by Bob Brown 1 on 17/05/2015 15:13:15:

Most soluble cutting oils have a biocide in them to keep the bugs at bay and they also have rust inhibitors.

I tend to use what I think is appropriate for each job, like making some 5BA studs, that just need a drop of oil on it to lubricate the die. I do not use a pot and brush as I find it is wasteful so now have some little plastic pots which I keep the cutting fluid in as it is far easier to apply small amounts.

image00002.jpg

Bob

Cheers bob that sounds like a good job. Gareth

17/05/2015 14:04:05

Thanks for the replies everyone , ill possibly just keep on using a soluble mix and keep the lathe well oiled to prevent

Any rust . Cheers Gareth

16/05/2015 23:16:25

Hello everyone , I hope I am posting this in the correct place , recently took delivery of my Denford Viceroy 280 vs lathe and got it in and sorted , but I am looking to change the cutting fluid , currently it uses a soluble mix , I was thinking of changing to oil to prevent rust as it won't get every day use . Whats everyone's recommendations? . Many thanks Gareth.

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